Mitsubishi Outlander (2003+). Manual — part 27
CYLINDER HEAD GASKET
ENGINE MECHANICAL <4G69>
11C-35
CAUTION
•
The bolt is not tightening sufficiently if the
tightening angle is less than a 90 degree
angle.
•
If the tightening angle exceeds the standard
specification, remove the bolt and start over
from step 1.
(5) Tighten in a 90 degree angle as shown in the
instructions of the figure, then check to see
that the paint mark on the head of the cylinder
head bolts and the paint mark on the cylinder
head is on a linear line.
>>C<< FUEL HIGH-PRESSURE HOSE
INSTALLATION
CAUTION
After connecting the fuel high-pressure hose,
slightly pull it to ensure that it is installed
securely. Also confirm that there is a play
approximately 3 mm. Then install the stopper
securely.
Apply a small amount of engine oil to the fuel line
pipe and then install the fuel high-pressure hose.
>>D<< RADIATOR UPPER HOSE CONNECTION
1. Insert radiator upper hose until it contacts the
projection on the water outlet fitting.
2. Align the mating marks on the radiator upper hose
and hose clamp, and then secure the radiator
upper hose.
>>E<< CAMSHAFT SPROCKET INSTALLATION
1. Use the following special tool as during removal to
hold the camshaft sprocket.
•
Front hub and flange yoke holder (MB990767)
•
Pin (MD998719)
2. Tighten the camshaft sprocket mounting bolt to
the specified torque.
Tightening torque: 89
±
9 N
⋅
m
AC301864AB
3 mm
Fuel
high-pressure
hose
Fuel line pipe
(Engine oil applied)
AC304583
AB
Stopper
AC200642
Mating marks
Projection
Water outlet fitting
AB
AC100302
MD998719
MB990767
AB
TIMING BELT
ENGINE MECHANICAL <4G69>
11C-36
TIMING BELT
REMOVAL AND INSTALLATION
M1112004300827
Pre-removal Operation
•
Under Cover Removal (Refer to GROUP 51, Under Cover
•
Crankshaft Shaft Damper Pulley Removal (Refer to
Post-installation Operation
•
Crankshaft Shaft Damper Pulley Installation (Refer to
•
Drive Belt Tension Check (Refer to
•
Under Cover Installation (Refer to GROUP 51, Under
Cover
AC308981AB
14 ± 1 N·m
1
13
12
10
9
8
7
6
5
11
4
3
2
14 ± 1 N·m
8.8 ± 1.0 N·m
44 ± 10 N·m
22 ± 4 N·m
11 ± 1 N·m
9.0 ± 1.0 N·m
11 ± 1 N·m
79 ± 5 N·m
11 ± 1 N·m
21 ± 4 N·m
48 ± 5 N·m
23 ± 3 N·m
14 ± 3 N·m
Removal steps
1.
Control wiring harness connection
2.
Battery wiring harness connection
3.
Connector bracket
•
Engine front mounting bracket
(Refer to GROUP 32, Engine
Mount
).
4.
Harness bracket
5.
Timing belt upper cover
6.
Water pump pulley
7.
Idler pulley
8.
Auto-tensioner
9.
Timing belt lower cover
>>G<<
•
Valve timing belt tension
adjustment (Installation only)
<<A>>
>>F<<
10. Valve timing belt
>>E<<
11. Timing belt tensioner pulley
12. Timing belt tensioner arm
>>D<<
13. Timing belt tensioner adjuster
Removal steps (Continued)
TIMING BELT
ENGINE MECHANICAL <4G69>
11C-37
AC308982
19
18
17
16
15
14
22
20
21
(Engine oil)
35 ± 6 N·m
8.5 ± 0.5 N·m
19 ± 3 N·m
167 N·m
AB
Removal steps
14. Timing belt Idler pulley
15. Timing belt lower cover bracket
16. Crank angle sensor
<<B>>
>>C<<
17. Crankshaft pulley centre bolt
<<B>>
>>C<<
18. Crankshaft pulley washer
<<B>>
>>C<<
19. Crankshaft camshaft drive sprocket
>>C<<
20. Crankshaft angle sensing blade
>>B<<
•
Balancer timing belt tension
adjustment (Installation only)
>>A<<
21. Balancer timing belt tensioner
<<C>>
>>A<<
22. Balancer timing belt
Removal steps (Continued)
TIMING BELT
ENGINE MECHANICAL <4G69>
11C-38
REMOVAL SERVICE POINTS
<<A>> VALVE TIMING BELT REMOVAL
CAUTION
Never turn the crankshaft anti-clockwise.
1. Turn the crankshaft clockwise, align each timing
mark to set No.1 cylinder to TDC of its
compression stroke.
2. Remove the timing belt under cover rubber plug
and then set special tool adjusting bolt
(MD998738).
3. Screw in the special tool with hands until it
contacts the timing belt tensioner arm.
CAUTION
The special tool can be gradually installed at a
rate of a 30 degree turn per second. If it is
screwed in all at once, the timing belt tensioner
adjuster rod will not easily retract and the special
tool may bend.
4. Gradually screw in the special tool and then align
the timing belt tensioner adjuster rod set hole A
with the timing belt tensioner adjuster cylinder set
hole B.
AC301866
AB
Timing mark
Crankshaft
camshaft
drive sprocket
Camshaft
sprocket
Timing mark
Timing mark
Engine oil pump
sprocket
AC301452AB
MD998738
Timing belt
under cover
AC301373
AB
MD998738
Timing belt
tensioner arm
AC301856
A
B
AB
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