Mitsubishi Outlander (2003+). Manual — part 171
OUTPUT SHAFT
MANUAL TRANSMISSION OVERHAUL
22B-37
•
Installer-100 (MD998813)
•
Installer adapter (MD998819)
>>L<< SYNCHRONIZER SPRING INSTALLATION
Install the synchronizer spring onto the synchronizer
ring as shown.
>>M<< SYNCHRONIZER RING INSTALLATION
CAUTION
There is a 5th speed synchronizer ring and a
reverse synchronizer ring. Be careful not to
confuse the two when installing, as a mistake can
effect the shift feeling.
1. Check for the presence of identification notches
on the synchronizer ring.
No notches: 5th speed synchronizer ring
Three notches: Reverse synchronizer ring
2. Install the synchronizer ring so that it fits
completely over the machined cone of the gear.
>>N<< 5TH SPEED-REVERSE SYNCHRONIZER
HUB INSTALLATION
1. Set the output shaft on the press support stand.
2. Make sure that the synchronizer ring is fitted
correctly on the cone of the 5th speed gear.
3. Check that the 5th speed-reverse synchronizer
hub is oriented correctly for installation, and fit it
on the output shaft.
4. Using special tools, press install the 5th
speed-reverse synchronizer hub with the press.
•
Installer cap (MD998812)
•
Installer-100 (MD998813)
•
Installer adapter (MD998819)
5. Make sure that the synchronizer ring on the 5th
speed gear side can rotate freely.
>>O<< REVERSE GEAR SLEEVE INSTALLATION
1. Make sure the synchronizer ring, reverse gear
and needle roller bearing have been correctly
installed.
2. Using special tools, press fit the reverse gear
sleeve. Make sure that the reverse gear and the
synchronizer ring can rotate freely during the
pressing process.
•
Installer cap (MD998812)
AK204263
SYNCHRONIZER
SPRING
AB
Synchrnizer
spring
AK204393
Notch
AB
AK204306
Installation direction
AB
AK204228
MD998812
MD998813
MD998819
Synchronizer hub
AB
AK204270
MD998812
MD998818
Reverse
gear
Reverse gear
sleeve
AB
OUTPUT SHAFT
MANUAL TRANSMISSION OVERHAUL
22B-38
•
Installer adapter (MD998818)
>>P<< BALL BEARING INSTALLATION
1. Check the installation direction of the ball bearing.
2. Using special tools, install the ball bearing with the
press.
•
Installer cap (MD998812)
•
Installer adapter (MD998818)
>>Q<< SNAP RING INSTALLATION
1. Install the thickest snap ring that can be fitted in
the groove of output shaft.
2. Make sure that the rear bearing end play meets
the standard value.
Standard value: 0
−
0.09 mm
INSPECTION
M1222002300131
OUTPUT SHAFT
1. Check the splines for damage and wear.
2. Check that the helical gear teeth surfaces are not
damaged or worn.
NEEDLE ROLLER BEARING
1. Combine the needle roller bearing with the
bearing sleeve and gear, and check that it rotates
smoothly without noise or play.
2. Check the needle roller bearing cage for
deformation.
SYNCHRONIZER RING
1. Check if the clutch gear teeth are damaged or
broken.
2. Check internal surface for damage, wear and
broken threads.
3. Force the synchronizer ring toward the clutch gear
and check clearance "A". If "A" is less than the
limit, replace the synchronizer ring.
Minimum limit: 0.5 mm
AK204271
MD998812
MD998818
Ball bearing
AC
AK204272 AC
Snap ring
AK204310AB
AK204298AB
AK204307
A
Gear
Synchronizer
ring
AB
OUTPUT SHAFT
MANUAL TRANSMISSION OVERHAUL
22B-39
OUTER SYNCHRONIZER RING/INNER
SYNCHRONIZER RING/SYNCHRONIZER CONE
<FOR 1ST, 2ND SPEED>
CAUTION
When replacing, replace the outer ring, inner ring
and cone as a set.
1. Check that the clutch gear tooth surfaces and
cone surfaces are not damaged or broken.
2. Install the outer ring, inner ring and cone, force
them toward the gear, and check clearance "A". If
"A" is less than the limit, replace them as a set.
Minimum limit: 0.5 mm
SYNCHRONIZER SLEEVE AND HUB
1. Combine the synchronizer sleeve and hub, and
check that they slide smoothly.
2. Check that the sleeve is free from damage at its
inside splines ends.
SYNCHRONIZER SPRING
Check that the spring is not sagging, deformed or
broken.
SPEED GEARS
1. Check that the helical and clutch gear tooth
surfaces are not damaged or worn.
2. Check that the synchronizer cone surfaces are
not roughened, damaged or worn.
3. Check that the gear inside diameter and front and
rear surfaces are not damaged and worn.
AK204395AB
AK203130AD
A
Outer ring
Inner ring
Cone
Gear
AK204217
Sleeve
Hub
AB
AK204314AB
AK204299AB
REVERSE IDLER GEAR
MANUAL TRANSMISSION OVERHAUL
22B-40
REVERSE IDLER GEAR
DISASSEMBLY AND REASSEMBLY
M1222012500136
REASSEMBLY SERVICE POINT
>>A<< FRICTION DAMPER INSTALLATION
After apply gear oil to the outside and inside
circumferences of the friction damper, install it using
the special tool in position as shown in Fig.
AK302745AC
Apply gear oil to
all moving parts
before installation.
1
2
3
4
5
6
Disassembly steps
1.
Snap ring
2.
Thrust washer
3.
Reverse idler gear
4.
Needle roller bearing
>>A<<
5.
Friction damper
6.
Reverse idler gear shaft
AK302712
21.5 ± 0.2 mm
AB
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст