Mitsubishi Outlander (2003+). Manual — part 172
SPEEDOMETER GEAR
MANUAL TRANSMISSION OVERHAUL
22B-41
SPEEDOMETER GEAR
DISASSEMBLY AND REASSEMBLY
M1222003400089
AK204397
4
2
3
1
AB
Apply gear oil to all
moving parts before
installation.
Disassembly steps
1.
E-clip
2.
Speedometer driven gear
3.
O-ring
4.
Sleeve
Disassembly steps (Continued)
SELECT LEVER
MANUAL TRANSMISSION OVERHAUL
22B-42
SELECT LEVER
DISASSEMBLY AND REASSEMBLY
M1222012800074
REASSEMBLY SERVICE POINT
>>A<< DUST COVER AND SELECT LEVER
BUSHING INSTALLATION
Make sure the dust cover and select lever bushing
installation direction is correct, and the distinguished
parts are correctly assembled as shown.
AK204398
6
5
7
1
11 ± 1 N·m
8
2
9
3
4
10
AB
Disassembly steps
1.
Dust cover
2.
Nut
3.
Spring washer
4.
Washer
>>A<<
5.
Select lever bushing
6.
Select lever shoe
7.
Select lever
>>A<<
8.
Select lever bushing
>>A<<
9.
Dust cover
10. Select lever shaft
AK204311
Select lever
bushing
Dust cover
AB
CONTROL HOUSING
MANUAL TRANSMISSION OVERHAUL
22B-43
CONTROL HOUSING
DISASSEMBLY AND REASSEMBLY
M1222013100153
DISASSEMBLY SERVICE POINT
<<A>> LOCK PIN REMOVAL
Drive out the lock pin from the direction shown.
AK302747
11
7
8
1
6
5
4
2
3
13
14
12
10
9
22.3 ± 0.3 N·m
AC
Disassembly steps
1.
Spring washer
2.
Stopper bracket
<<A>>
>>E<<
3
Lock pin
4.
Interlock plate
5.
Control finger
>>D<<
6.
Spring pin
7.
Stopper body
8.
Spring
9.
Control shaft
>>C<<
10. Air breather
11. Control shaft boot
>>B<<
12. Oil seal
>>A<<
13. Needle bearing
14. Control housing
AK204273
Lock pin
Control finger
AB
CONTROL HOUSING
MANUAL TRANSMISSION OVERHAUL
22B-44
REASSEMBLY SERVICE POINTS
>>A<< NEEDLE BEARING INSTALLATION
Press fit the needle bearing into the control housing
side as shown.
Make sure that the side with the model number
stamped on it faces the end of the control housing as
shown.
>>B<< OIL SEAL INSTALLATION
Apply gear oil (Hypoid gear oil SAE 75W-90 or
75W-85W conforming to API classification GL-4) to
the oil seal lip area.
>>C<< AIR BREATHER INSTALLATION
1. Apply sealant (3M SUPER WEATHERSTRIP No.
8001 or equivalent) to the inserting portion of air
breather.
2. Install the air breather so that the embossed mark
is in the direction shown in the figure.
>>D<< SPRING PIN INSTALLATION
Drive in the spring pin so that the slit is in the
direction shown in the figure.
>>E<< LOCK PIN INSTALLATION
Drive the lock pin in from the direction shown in the
figure.
AK204176AC
Needle bearing
Model number
stamped side
0 – 0.5 mm
Control housing
AK204303AB
AK204274AB
AK204220
Emboss
mark
AB
AK204177
Control shaft
Stopper body
Installation direction
Slit
Spring pin
AB
AK204273 AC
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