Mitsubishi Outlander (2003+). Manual — part 161

TRANSMISSION ASSEMBLY

MANUAL TRANSMISSION (FF)

22A-15

TRANSMISSION ASSEMBLY

REMOVAL AND INSTALLATION

M1221002700318

CAUTION

*: Indicates parts which should be temporarily tightened, and then fully tightened after installing the
engine into the vehicle.

Pre-removal and Post-installation Operation

•

Air Cleaner assembly, Air Cleaner Bracket Removal and
Installation (Refer to GROUP 15, Air Cleaner

P.15-3

<4G63>,

P.15-4

<4G69>).

•

Battery and Battery Tray Removal and Installation.

•

Front Under Cover Removal and Installation (Refer to

GROUP 51, Front Bumper

P.51-3

).

•

Side Under Cover Removal and Installation (Refer to

GROUP 51, Front Bumper

P.51-3

).

•

Transfer Oil Draining and Supplying <4WD> (Refer to

P.22A-8

).

•

Drive Shaft Removal and Installation (Refer to GROUP 26

P.26-15

).

•

Output Shaft Removal and Installation <4WD> (Refer to

GROUP 26

P.26-15

).

•

Front Exhaust Pipe Removal and Installation (Refer to

GROUP 15, Exhaust Pipe and Main Muffler

P.15-13

).

•

Propeller Shaft Removal and Installation <4WD> (Refer to

GROUP 25

P.25-3

).

AC210287AB

<4WD>

<2WD>

70 ± 10 N·m

70 ± 10 N·m

70 ± 10 N·m

18 ± 3 N·m

18 ± 3 N·m

1

2

3

4

5

5

6

18 ± 3 N·m

7

7

8

TRANSMISSION ASSEMBLY

MANUAL TRANSMISSION (FF)

22A-16

Removal steps

1.

Transmission harness clamp

2.

Back-up lamp switch connector

3.

Vehicle speed sensor connector

4.

Clutch release cylinder and clutch
oil pipe

5.

Snap pin

6.

Cable bracket and cable assembly
<Transmission side>

•

Transfer assembly (Refer to

P.22A-13

).

7.

Rear roll mount bracket

8.

Rear roll mount adapter bracket
<4WD>

<<A>>

•

Engine and transmission
assembly supporting

Removal steps (Continued)

AC210288

<4WD>

<2WD>

AB

13

14

14

9.0 ± 1.0 N·m

9.0 ± 1.0 N·m

26 ± 5 N·m

44 ± 10 N·m

22 ± 4 N·m

15

48 ± 5 N·m

48 ± 5 N·m

48 ± 5 N·m

9

48 ± 5 N·m

9

9

48 ± 5 N·m

10

11

12

11

16

47 ± 7 N·m*

82 ± 7 N·m*

Removal steps

9.

Transmission assembly upper part
coupling bolts

•

Starter coupling bolts (Refer to
GROUP 16

P.16-22

<4G63>,

P.16-23

<4G69> ).

<<A>>

10. Transmission mounting assembly

>>B<<

11. Transmission mounting stopper
12. Transmission mounting

<<B>>

•

Engine assembly supporting

<<C>>

•

Clutch release bearing connection

>>A<<

13. Transmission housing front lower

cove stay <4WD>

14. Flywheel housing front lower

cover

15. Transmission assembly lower part

coupling bolts

16. Transmission assembly

Removal steps (Continued)

TRANSMISSION ASSEMBLY

MANUAL TRANSMISSION (FF)

22A-17

REMOVAL SERVICE POINTS

<<A>> ENGINE AND TRANSMISSION ASSEMBLY
SUPPORTING/TRANSMISSION MOUNT
ASSEMBLY REMOVAL

While supporting the engine and transmission
assembly with a garage jack, remove the
transmission mount assembly.

<<B>> ENGINE ASSEMBLY SUPPORT

1. <Engine hanger (special tool MB991895) is used>

(1) Set special tool MB991895 to the strut

mounting nuts and the radiator support upper
insulator mounting bolts, which are located in
the engine compartment, as shown.

(2) Set special tools MB991454 to hold the

engine/transmission assembly.

2. <Engine hanger (special tool MB991928) is used>

(1) Assemble the engine hanger (special tool

MB991928). Set following parts to the base
hanger.

•

Slide bracket (HI)

•

Foot (standard) (MB991932)

•

Joint (90) (MB991930)

•

Joint (50) (MB991929)

(2) Set the engine hanger (special tool

MB991928) to the strut mounting nuts and the
radiator support upper insulator mounting
bolts, which are located in the engine
compartment, as shown.

NOTE: Adjust the engine hanger balance by
sliding the slide bracket (HI).

(3) Set special tools MB991454 to hold the

engine/transmission assembly.

AC210384

Garage jack

Engine and transmission assembly

AB

AC210400AB

AC210388 AB

MB991527

MB991454

MB991895

AC212277

Front side

Slide
bracket
(HI)

Joint (50)
(MB991929)

Joint (90)
(MB991930)

Foot (Standard)
(MB991932)

Foot (Standard)
(MB991932)

AD

AC210400AB

AC210392

MB991928

Slide bracket (HI)

MB991929

MB991932

MB991932

MB991930

MB991934

MB991527

MB991454

AF

TRANSMISSION ASSEMBLY

MANUAL TRANSMISSION (FF)

22A-18

<<C>> CLUTCH RELEASE BEARING
SEPARATION

CAUTION

If it is hard to turn the screwdriver (to pry off the
release bearing), remove the screwdriver once
and repeat the below procedure after pushing the
release fork fully in the direction a two or three
times. Forcibly prying can cause the release
bearing to be damaged.
1. Remove the cover from the service hole in the

clutch housing.

2. While pushing the release fork by hand in the

direction A, insert a flap-tip screwdriver between
the release bearing and the wedge collar.

CAUTION

Be sure to push the release fork in the direction
A before inserting a screwdriver.
3. Separate the release bearing from the wedge

collar by prying with the screwdriver (turning the
screwdriver grip 90

°

).

NOTE: The release fork is forced to move fully in
the direction B by the return spring as soon as it is
separated from the wedge collar.

INSTALLATION SERVICE POINTS

>>A<< TRANSMISSION HOUSING FRONT
LOWER COVER STAY INSTALLATION
Install the transmission housing front lower cove stay
as below.
1. Tighten the engine-side bolts to the specified

torque.

Tightening torque: 22

±

4 N

⋅

m

2. Tighten the transmission-side bolts to the

specified torque.

Tightening torque: 44

±

10 N

⋅

m

>>B<< TRANSMISSION MOUNTING STOPPER
INSTALLATION

Install the transmission mounting stopper so that the
arrow points as shown in the illustration.

AC210561AC

Wedge collar

Release bearing

A

B

Service hole

Release fork

AC210408

Transmission
mounting stopper

Arrow

Transmission
mounting

Engine side

AC