Mitsubishi Outlander (2003+). Manual — part 162

22B-1

GROUP 22B

MANUAL

TRANSMISSION

OVERHAUL

CONTENTS

GENERAL INFORMATION . . . . . . . .

22B-2

GENERAL SPECIFICATIONS . . . . . .

22B-5

SERVICE SPECIFICATIONS. . . . . . .

22B-5

SNAP RING, SPACER AND THRUST
PLATE FOR ADJUSTMENT . . . . . . .

22B-6

TORQUE SPECIFICATIONS . . . . . . .

22B-8

SEALANTS AND ADHESIVES . . . . .

22B-9

LUBRICANTS . . . . . . . . . . . . . . . . . .

22B-10

SPECIAL TOOLS. . . . . . . . . . . . . . . .

22B-10

TRANSMISSION . . . . . . . . . . . . . . . .

22B-14

DISASSEMBLY AND REASSEMBLY. . . . .

22B-14

INSPECTION . . . . . . . . . . . . . . . . . . . . . . .

22B-24

INPUT SHAFT . . . . . . . . . . . . . . . . . .

22B-25

DISASSEMBLY AND REASSEMBLY. . . . .

22B-25

INSPECTION . . . . . . . . . . . . . . . . . . . . . . .

22B-30

OUTPUT SHAFT . . . . . . . . . . . . . . . .

22B-32

DISASSEMBLY AND REASSEMBLY. . . . .

22B-32

INSPECTION . . . . . . . . . . . . . . . . . . . . . . .

22B-38

REVERSE IDLER GEAR . . . . . . . . . .

22B-40

DISASSEMBLY AND REASSEMBLY . . . . .

22B-40

SPEEDOMETER GEAR . . . . . . . . . . .

22B-41

DISASSEMBLY AND REASSEMBLY . . . . .

22B-41

SELECT LEVER . . . . . . . . . . . . . . . . .

22B-42

DISASSEMBLY AND REASSEMBLY . . . . .

22B-42

CONTROL HOUSING . . . . . . . . . . . . .

22B-43

DISASSEMBLY AND REASSEMBLY . . . . .

22B-43

CLUTCH HOUSING . . . . . . . . . . . . . .

22B-45

DISASSEMBLY AND REASSEMBLY . . . . .

22B-45

TRANSMISSION CASE . . . . . . . . . . .

22B-48

DISASSEMBLY AND REASSEMBLY . . . . .

22B-48

DIFFERENTIAL. . . . . . . . . . . . . . . . . .

22B-50

DISASSEMBLY AND REASSEMBLY . . . . .

22B-50

CENTER DIFFERENTIAL. . . . . . . . . .

22B-53

DISASSEMBLY AND REASSEMBLY . . . . .

22B-53

TRANSFER . . . . . . . . . . . . . . . . . . . . .

22B-56

DISASSEMBLY AND REASSEMBLY . . . . .

22B-56

GENERAL INFORMATION

MANUAL TRANSMISSION OVERHAUL

22B-2

GENERAL INFORMATION

M1222000100153

MANUAL TRANSMISSION MODELS

Transmission model

Combined engine

Vehicle model

F5M42-2-Y4B1

4G63-D4-MPI

CU2W

W5M42-1-Z4B1

4G63-D4-MPI

CU2W

W5M42-1-V4B1

4G93-S4-MIVEC

CU5W

GENERAL INFORMATION

MANUAL TRANSMISSION OVERHAUL

22B-3

SECTIONAL VIEW
<F5M42>

AK302709

GENERAL INFORMATION

MANUAL TRANSMISSION OVERHAUL

22B-4

<W5M42>

AK302711