Mitsubishi Grandis. Manual — part 983

POWER STEERING GEAR BOX AND LINKAGE

POWER STEERING

37-22

REMOVAL SERVICE POINTS
<<A>> TIE ROD END AND KNUCKLE
DISCONNECTION

CAUTION

• Do not remove the nut from ball joint. Loosen

it and use special tool ball joint remover
(MB991897) to avoid possible damage to ball
joint threads.

• Hang special tool ball joint remover

(MB991897) with a cord to prevent it from
falling.

1. Install the special tool ball joint remover

(MB991897) as shown in the figure.

2. Turn the bolt and knob as necessary to make the

jaws of the special tool ball joint remover
(MB991897) parallel, tighten the bolt by hand and
confirm that the jaws are still parallel.
NOTE: When adjusting the jaws in parallel, make
sure the knob is in the position shown in the
figure.

3. Tighten the bolt with a wrench to disconnect the

tie rod end.

<<B>> FRONT AXLE No.1
CROSSMEMBER ASSEMBLY REMOVAL

1. Jack up and support the crossmember, and

remove it.

2. Check the hoses and harnesses for roughness,

and then remove the front axle No.1
crossmember assembly with the rear roll stopper
and the steering gear and linkage.

INSTALLATION SERVICE POINTS
>>A<< STEERING COLUMN GROMMET
INSTALLATION

Install the steering column grommet with its mark
facing the front of the vehicle.

>>B<< RETURN HOSE INSTALLATION

AC208247AD

Cord

Bolt

MB991897

Nut

Ball joint

AC106821

Knob

Parallel

Bolt

Good

Bad

AB

AC302103

Transmission
jack

AC

AC302650

Front of vehicle

Mark

Steering
column
grommet

AC

POWER STEERING GEAR BOX AND LINKAGE

POWER STEERING

37-23

1. Align the marking (white) as shown and connect

the return hose.

2. Align the marking (yellow) as shown and connect

the return hose.

>>C<< RETURN TUBE INSTALLATION
<LH drive vehicles>

Align the return tube marking (green) as shown and
connect the return tube.

INSPECTION

M1372011000334

STEERING GEAR TOTAL PINION
TORQUE CHECK

CAUTION

When holding the steering gear in a vice, secure
its mounting positions. If it is secured in any
other place, the gear housing may become
deformed or damaged.

Using special tool preload socket (MB991006), rotate
the pinion gear at the rate of one rotation in
approximately 4 to 6 seconds to check the total
pinion torque.

Standard value: 0.8

− 2.1 N⋅m

[Change in torque: 0.6 N

⋅m or less]

NOTE: When measuring, remove the bellows from
the rack housing. Measure the pinion torque through
the whole stroke of the rack.
If the measured value is not within the standard
range, first adjust the rack support cover, and then
check the total pinion torque again.
If the total pinion torque cannot be adjusted to within
the standard range by adjusting the rack support
cover, check the rack support cover, rack support
spring, rack support and replace any parts if
necessary.

TIE ROD SWING RESISTANCE CHECK

1. Give 10 hard swings to the tie rod.

2. Measure the tie rod swing resistance [tie rod

swing torque] with a spring balance.

AC311970AB

Return hose

<LH drive vehicles>

Marking

AC302814AC

Marking

Return hose

<RH drive vehicles>

AC311971AB

Return hose

Marking

Return tube

<LH drive vehicles>

AC311969AB

Return hose

Return tube

<LH drive vehicles>

Marking

AC000996 AC

MB991006

AC000997

POWER STEERING GEAR BOX AND LINKAGE

POWER STEERING

37-24

Standard value: 6

− 19 N [1.5 − 4.9 N⋅m]

3. If the measured value exceeds the standard

value, replace the tie rod.

4. If the measured value is below the standard value,

the tie rod can be re-used if it swings smoothly
without excessive play.

TIE ROD END BALL JOINT DUST COVER
CHECK

1. Check the dust cover for cracks or damage by

pushing it with your finger.

2. If the dust cover is cracked or damaged, replace

the tie rod end (Refer to

P.37-24

).

NOTE: Cracks or damage of the dust cover may
damage the ball joint. If it is damaged during
service work, replace the dust cover (Refer to

P.37-31

).

DISASSEMBLY AND ASSEMBLY

M1372011100308

<L.H. drive vehicles>

AC313192

AC312561

AC312560

22 ± 4 N·m

59 ± 10 N·m

23 ± 2 N·m to -30˚

88 ± 10 N·m

13 ± 3 N·m

8

9

15

9

7

4

7

24

9

23

22

4

2

1

3

5

4

6

7

25

26

10

11

14

15

20

21

8

13 12

AB

9

24

23

22

16

19

18

17

52 ± 2 N·m

Steering gear seal kit

Flare nut

POWER STEERING GEAR BOX AND LINKAGE

POWER STEERING

37-25

<R.H. drive vehicles>

AC303129

22 ± 4 N·m

59 ± 10 N·m

23 ± 2 N·m to -30˚

88 ± 10 N·m

13 ± 3 N·m

8

9

15

9

7

19

4

7

24

9

23

22 20

4

2

1

3

5

4

6

7

25

26

10

11

14

15

20

21

8

9

13

12

AC

9

24

23

22

16

19

18

17

52 ± 2 N·m

Steering gear seal kit

Flare nut

Disassembly steps

>>K<<

1.

Lock nut

>>K<<

2.

Tie rod end

3.

Clip

>>J<<

4.

Bellows band

5.

Bellows

>>I<<

6.

Tie rod

>>I<<

7.

Tab washer

8.

Feed pipe

9.

O-ring

>>H<<

•

Total pinion torque adjustment

>>G<<

10. Lock nut

<<A>>

>>G<<

11. Rack support cover
12. Support spring

13. Rack support
14. Valve housing assembly
15. O-ring

<<B>>

>>F<<

16. Circlip

<<C>>

17. Rack stopper

<<C>>

>>E<<

18. Rack bushing

<<C>>

>>E<<

19. Oil seal

<<C>>

20. O-ring

<<C>>

>>D<<

21. Rack assembly

<<D>>

>>C<<

22. Seal ring
23. O-ring

<<E>>

>>B<<

24. Oil seal
25. Gear housing

<<F>>

>>A<<

26. Gear housing mounting bushing

Disassembly steps (Continued)