Mitsubishi Grandis. Manual — part 661
CYLINDER HEAD AND VALVES
ENGINE OVERHAUL
11B-39
REMOVAL SERVICE POINTS
<<A>> CYLINDER HEAD BOLTS
REMOVAL
Using special tool Cylinder head bolt wrench
(MB991654), loosen the cylinder head bolts. Loosen
each bolt evenly, little by little, by two or three steps.
<<B>> RETAINER LOCK REMOVAL
1. Set special tool Valve spring compressor
(MD998735) as illustrated to compress the valve
spring. Remove the retainer lock.
2. Relieve the spring tension and remove the valve,
retainer, spring, etc. Store removed valves,
springs, and other parts, tagged to indicate their
cylinder number and location for assembly.
INSTALLATION SERVICE POINTS
>>A<< VALVE STEM SEAL
INSTALLATION
CAUTION
The special tool must be used to install the valve
stem seal. Improper installation could result in oil
leaking past the valve guide.
1. Install the valve spring seat.
2. Using special tool Valve stem seal installer
(MD998774), install a new valve stem seal.
>>B<< VALVE SPRING INSTALLATION
Install the valve spring with its identification color
painted end (larger pitch side) upward (toward the
valve spring retainer).
Identification:
<Intake> Light blue
<Exhaust> Orange
AK300162
MB991654
AD
AK300163
MD998735
AD
AK300164
MD998774
AD
AK300717AB
Painted end
CYLINDER HEAD AND VALVES
ENGINE OVERHAUL
11B-40
>>C<< RETAINER LOCK INSTALLATION
CAUTION
Do not compress the valve spring excessively. It
can damage the stem seal.
1. Set special tool Valve spring compressor
(MD998735) as illustrated to compress the valve
spring. Install the retainer locks.
2. Relieve the spring tension. Check that the retainer
locks are seated correctly.
AK300163
MD998735
AD
CYLINDER HEAD AND VALVES
ENGINE OVERHAUL
11B-41
>>D<< CYLINDER HEAD BOLT
INSTALLATION
1. When the removed cylinder head bolts are to be
reused, check that the shank length of each bolt
meets the limit. If it exceeds the limit, replace the
bolts.
Limit: 99.4 mm
2. Apply engine oil to the thread of the bolts and to
the washers.
3. Using special tool Cylinder head bolt wrench
(MB991654) tighten the bolts to the specified
torque, using the tightening sequence shown.
Tightening torque: 78
± 2 N⋅m
4. Loosen all bolts fully in the reverse order of
tightening.
5. Retighten the loosened bolts to in the tightening
sequence shown.
Tightening torque: 20
± 2 N⋅m
6. Make a paint mark across each bolt head and
cylinder head.
7. Tighten the cylinder head bolts 90 degrees in the
specified order.
CAUTION
• If the bolt is turned less than 90 degrees,
proper fastening performance may not be
achieved. Be careful to turn each bolt exactly
90 degrees.
• If the bolt is overtightened, loosen the bolt
completely and then retighten it by repeating
the tightening procedure from step 1.
8. Tighten the bolts another 90 degrees in the same
order as in step 7, and check that the paint marks
on the cylinder head bolt are aligned with the paint
marks on the cylinder head.
INSPECTION
M1113007000549
CYLINDER HEAD
1. Check the cylinder head gasket surface for
flatness by using a straight edge and feeler
gauge.
Standard value: 0.03 mm
Limit: 0.2 mm
2. If it exceeds the limit, correct to meet
specification.
Grinding limit: *0.2 mm
* Includes combined with cylinder block
grinding.
AK300591AB
Shank length
AK300165
MB991654
AD
AK304589AB
4
2
5
7
10
6
1
3
9
8
Timing belt side
AK300166
90˚
90˚
Paint mark
AD
AK300167
CYLINDER HEAD AND VALVES
ENGINE OVERHAUL
11B-42
Cylinder head height (Specification when
new): 120 mm
VALVE
1. Check the valve seat contact. Valve seat contact
should be uniform at the center of the valve face.
If incorrect, reface using a valve refacer.
2. If the margin is below the limit, replace the valve.
Standard value:
<Intake> 1.0 mm
<Exhaust> 1.2 mm
Minimum limit:
<Intake> 0.5 mm
<Exhaust> 0.7mm
3. Measure the valve's total length. If the
measurement is less than the limit, replace the
valve.
Standard value:
<Intake> 111.33 mm
<Exhaust> 113.54 mm
Minimum limit:
<Intake> 110.83 mm
<Exhaust> 113.04 mm
VALVE SPRING
1. Measure the free height of the spring. If it is less
than the limit, replace.
Standard value:
<Intake> 54.8 mm
<Exhaust> 56.1 mm
Minimum limit:
<Intake> 53.8 mm
<Exhaust> 55.1 mm
2. Measure the squareness of the spring. If it
exceeds the limit, replace.
Standard value: 2 degrees or less
Limit: 4 degrees
VALVE GUIDE
Measure the clearance between the valve guide and
valve stem. If it exceeds the limit, replace the valve
guide or valve, or both.
Standard value:
<Intake> 0.02
− 0.04 mm
<Exhaust> 0.04
− 0.06 mm
Limit:
<Intake> 0.10 mm
<Exhaust> 0.15 mm
AK300593AB
Margin
Contact
(Should be at
center of face)
AK304590AB
Total length
AK300718AB
Out of square
Free height
AK300168
Guide inside diameter
Stem diameter
Valve
guide
AE
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