Mitsubishi Grandis. Manual — part 659
INLET MANIFOLD AND WATER PUMP
ENGINE OVERHAUL
11B-31
INLET MANIFOLD AND WATER PUMP
REMOVAL AND INSTALLATION
M1113025500067
AK305764 AB
1
2
3
4
5
6
7
9
10
11
8
12
13
14
15
16
17
18
19
20 ± 2 N·m
24 ± 3 N·m
14 ± 1 N·m
13 ± 2 N·m
24 ± 4 N·m
31 ± 3 N·m
23 ± 2 N·m
19 ± 3 N·m
13 ± 2 N·m
30 ± 9 N·m
24 ± 3 N·m
13 ± 2 N·m
13 ± 2 N·m
11 ± 1 N·m
Removal steps
1. Water hose
2. Water hose
3. Water pump
4. Water pump gasket
>>G<<
5. O-ring
>>G<<
6. Water inlet pipe
>>G<<
7. O-ring
>>F<<
8. Inlet manifold stay
9. Water inlet fitting
>>E<<
10. Thermostat
>>D<<
11. Thermostat housing
12. Engine cover bracket
13. Inlet manifold
14. Inlet manifold gasket
15. Engine hanger
16. Detonation sensor
<<A>> >>C<<
17. Oil pressure switch
>>B<<
18 Engine coolant temperature sensor
>>A<<
19. Water outlet fitting
Removal steps (Continued)
INLET MANIFOLD AND WATER PUMP
ENGINE OVERHAUL
11B-32
REMOVAL SERVICE POINT
<<A>> OIL PRESSURE SWITCH
REMOVAL
Using special tool Oil pressure switch wrench
(MD998054), removal the oil pressure switch.
INSTALLATION SERVICE POINTS
>>A<< WATER OUTLET FITTING
INSTALLATION
1. Apply a 3 mm diameter bead of FIPG to the
indicated surface of the water outlet fitting.
Specified sealant:
Mitsubishi Genuine Part No.MD970389 or
equivalent
2. Install the housing quickly (within 15 minutes)
while the sealant is wet and tighten the bolts to the
specified torque.
Tightening torque: 13
± 2 N⋅m
NOTE: After installation, keep the sealed area away
from the coolant for approximately one hour.
>>B<< SEALANT APPLICATION TO
ENGINE COOLANT TEMPERATURE
SENSOR
CAUTION
When using a tool, avoid letting it touch the
connector portion which is made of plastic.
1. Remove all old sealant remaining on the threads
of the coolant temperature sensor and in the
threaded hole in the thermostat housing.
2. Apply sealant to the coolant temperature sensor's
threads indicated in the drawing.
Specified sealant:
LOCTITE 262 or equivalent
>>C<< SEALANT APPLICATION TO OIL
PRESSURE SWITCH
1. Apply sealant to the threaded portion.
Specified Sealant:
Three bond 1215 or equivalent
AK300156
MD998054
AD
AK305765AB
3 mm
AK202799AB
AK300715 AB
INLET MANIFOLD AND WATER PUMP
ENGINE OVERHAUL
11B-33
2. Using special tool Oil pressure switch wrench
(MD998054), tighten the oil pressure switch to the
specified torque.
Tightening torque: 19
± 3 N⋅m
>>D<< THERMOSTAT HOUSING
INSTALLATION
1. Remove all old FIPG remaining on the thermostat
housing and cylinder head.
2. Apply a 3 mm diameter bead of FIPG on the
indicated surface of the thermostat housing.
Specified sealant:
Mitsubishi Genuine Part No.MD970389 or
equivalent
3. Coat the bolt with sealant, then install and tighten
it.
Specified sealant:
3M ATD Part No.8672 or equivalent
4. Install the housing quickly (within 15 minutes)
while the sealant is wet and tighten the bolts to the
specified torque.
Tightening torque: 24
± 4 N⋅m
NOTE: After installation, keep the sealed area
away from the coolant for approximately one hour.
>>E<< THERMOSTAT INSTALLATION
1. Check that the rubber ring is undamaged and
seated correctly in the thermostat flange.
2. Install the thermostat as shown in the illustration.
The jiggle valve must be at the uppermost
position.
>>F<< INLET MANIFOLD STAY
INSTALLATION
1. Install the inlet manifold stay and tighten the bolts
just finger tight.
2. Check to ensure that the stay is in close contact
with the bosses of the inlet manifold and cylinder
block.
3. First tighten the inlet manifold side bolts to the
specified torque, then the cylinder block side bolts
to the specified torque.
Tightening torque: 31
± 3 N⋅m
AK300157
MD998054
AD
AK301337AD
3 mm
AK300158
AK304588AB
Jiggle valve
Thermostat
housing
AK301361
Cylinder block
Intake
manifold
AE
INLET MANIFOLD AND WATER PUMP
ENGINE OVERHAUL
11B-34
>>G<< WATER INLET PIPE/O-RING
INSTALLATION
CAUTION
Keep the O-ring free of oil or grease.
1. Attach a new O-ring to each end of the water inlet
pipe.
2. Wet the O-ring with water.
3. Insert the rear end of the pipe into the thermostat
housing.
AK301861
O-ring
Water inlet pipe
AC
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст