Mitsubishi Grandis. Manual — part 390
ON-VEHICLE SERVICE
CLUTCH
21A-3
3. Measure the clutch pedal clevis pin play.
Standard value (B): 1
− 3 mm
CAUTION
Do not push in the master cylinder pushrod at
this time, otherwise the clutch will not operate
properly.
4. If the clutch pedal height and clutch pedal clevis
pin play are not within the standard value, loosen
the setting nut to adjust the clutch pedal height
and clevis pin play to the standard value.
5. After completing the adjustments, confirm that the
clutch pedal free play (measured at the face of the
pedal pad) and the distance between the clutch
pedal (the face of the pedal pad) and the clutch
pedal stopper when the clutch is disengaged are
within the standard value ranges.
Standard value (C): 4
− 13 mm
Standard value (D): 30 mm or more
6. If the clutch pedal free play and the distance
between the clutch pedal and the clutch pedal
stopper or toeboard when the clutch is
disengaged do not agree with the standard
values, it is probably the result of either air in the
hydraulic system or a faulty master cylinder,
release cylinder or clutch. Bleed the air, or
disassemble and inspect the master cylinder,
release cylinder or clutch.
CLUTCH BLEEDING
M1211001400205
CAUTION
Use the specified brake fluid. Do not mix brake
fluids.
Specified fluid: Brake fluid DOT 3 or DOT 4
AC100355 AB
B
Clutch pedal clevis pin play
AC100356
Setting nut
Clutch pedal
12 ± 2 N·m
AD
AC100355 AC
C
Clutch pedal free play
AC312891AB
D
ON-VEHICLE SERVICE
CLUTCH
21A-4
1. Connect a hose with a bottle to the bleeder screw.
2. Open the bleed nipple.
3. Depress the clutch pedal slowly. Open the bleeder
screw to let air and brake fluid out. Close the
bleeder screw. Release the clutch pedal. Repeat
until only brake fluid and no air comes out.
4. Check that the brake fluid reservoir level stays
between "MAX" and "MIN" marks throughout the
clutch bleeding process.
CLUTCH SWITCH CHECK AND
ADJUSTMENT
M1211001100196
1. Adjust the clutch pedal.
2. Connect an ohmmeter to the clutch switch
connector, and then check for continuity when the
clutch pedal is fully depressed and when it is
released outward.
3. If the continuity is incorrect, replace the clutch
switch.
AC310878 AB
Tester
connection
Pedal position Specified
condition
1-2
Fully depressed Less than 2
Ω
Released
Open circuit
1
2
AC310877
CLUTCH PEDAL
CLUTCH
21A-5
CLUTCH PEDAL
REMOVAL AND INSTALLATION
M1211001600221
Post-installation Operation
• Clutch Pedal Adjustment (Refer to
AC311081
4
7
1
6
2
3
10
9
8
12 ± 2 N·m
12 ± 2 N·m
12 ± 2 N·m
5
4
7
6
1
2
3
8
9
10
12 ± 2 N·m
12 ± 2 N·m
<LH drive vehicles>
<RH drive vehicles>
AB
5
12 ± 2 N·m
Removal steps
•
Instrument panel under cover
(Refer to GROUP 52A, Instrument
panel
1.
Stopper
2.
Snap pin
3.
Clevis pin
4.
Clutch master cylinder mounting
nut
5.
Clutch pedal assembly mounting
bolt
>>A<<
6.
Clutch switch
7.
Nut
8.
Pedal pad
9.
Pedal stopper
10. Clutch pedal assembly
Removal steps (Continued)
CLUTCH PEDAL
CLUTCH
21A-6
INSTALLATION SERVICE POINT
>>A<< CLUTCH SWITCH INSTALLATION
Install the clutch switch at the specified dimension
when the clutch pedal is released.
AC309757
AB
Clutch pedal
Clutch switch
0.5 – 1.5 mm
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