Mitsubishi Grandis. Manual — part 680

TAILGATE

BODY

42-48

TAILGATE

REMOVAL AND INSTALLATION

M1424001100242

CAUTION

• Do not disassemble or throw the tailgate gas spring into fire.
• Punch a hole in the gas spring before disposal to release the gas inside.
• Ensure the tailgate gas spring piston rod does not come into contact with foreign material.

Pre-removal Operation
• Tailgate Spoiler Assembly Removal (Refer to GROUP 51,

Tailgate Spoiler

P.51-19

).

• Tailgate Trim Assembly Removal (Refer to GROUP 52A,

Tailgate Trim

P.52A-16

).

• Tailgate Garnish Removal (Refer to GROUP 51,

Garnishes

P.51-9

).

• Rear Wiper Motor Removal (Refer to GROUP 51, Rear

Wiper and Washer

P.51-30

).

Post-installation Operation
• Tailgate Fit Adjustment (Refer to

P.42-46

).

• Adjustment of Tailgate Height (Refer to

P.42-47

).

• Rear Wiper Motor Installation (Refer to GROUP 51, Rear

Wiper and Washer

P.51-30

).

• Tailgate Garnish Installation (Refer to GROUP 51,

Garnishes

P.51-9

).

• Tailgate Trim Assembly Installation (Refer to GROUP

52A, Tailgate trim

P.52A-16

).

• Tailgate Spoiler Assembly Installation (Refer to GROUP

51, Tailgate Spoiler

P.51-19

).

TAILGATE

BODY

42-49

INSTALLATION SERVICE POINTS
>>A<< TAILGATE OPENING
WEATHERSTRIP INSTALLATION

The marking on the tailgate opening weatherstrip
should be positioned at the centre of the vehicle.

AC302597

AC302598

AC206734

6

7

8

9

2

3

4

5

5

5

10

1

AB

12 ± 2 N·m

13 ± 2 N·m

5.0 ± 1.0 N·m

21 ± 1 N·m

6.0 ± 1.0 N·m

10 ± 2 N·m

Tailgate assembly removal steps

1.

Tailgate window glass (Refer to

P.42-20

).

2.

Tailgate wiring harness

3.

Tailgate gas spring

4.

Tailgate assembly

•

Headlining (Refer to GROUP 52A,
Headlining

P.52A-17

).

>>B<<

5.

Tailgate hinge
Damper removal

6.

Damper
Tailgate damper removal steps

7.

Tailgate damper upper

8.

Tailgate damper stopper shim
Tailgate damper lower removal

9.

Tailgate damper lower
Tailgate opening weatherstrip
removal

>>A<<

10. Tailgate opening weatherstrip

AC302581

AB

Positioning

mark

TAILGATE

BODY

42-50

>>B<< TAILGATE HINGE INSTALLATION

Apply the specified sealant to the tailgate hinge
mounting surface, and install the tailgate hinge.

Specified Adhesive: 3M ATD Part No.8531
Heavy drip check sealer, 3M ATD Part
No.8646 Automotive joint and seam sealer or
equivalent

TAILGATE HANDLE AND LATCH

REMOVAL AND INSTALLATION

M1424001700266

AC302693 AB

Tailgate hinge

Post-installation Operation
• Tailgate Fit Adjustment (Refer to

P.42-46

).

AC301842

AC310781

AC310391

AC302763

1

2

3

9.0 ± 2.0 N·m

22 ± 4 N·m

AB

4

6

5

4

Striker removal steps

•

Rear end trim (Refer to GROUP
52A, Interior Trim

P.52A-10

).

>>A<<

1.

Striker
Tailgate lock release handle and
lock key cylinder removal steps

•

Tailgate trim lower (Refer to
GROUP 52A, Tailgate Trim

P.52A-16

).

2.

Tailgate lock release handle

Tailgate latch removal steps

•

Tailgate trim lower (Refer to
GROUP 52A, Tailgate Trim

P.52A-16

).

3.

Earth bolt

4.

Tailgate latch assembly
Tailgate lock key cylinder
removal steps

•

Tailgate trim lower (Refer to
GROUP 52A, Tailgate Trim

P.52A-16

).

5.

Retainer

6.

Tailgate lock key cylinder <Vehicles
without keyless entry system>

TAILGATE

BODY

42-51

INSTALLATION SERVICE POINT
>>A<< STRIKER INSTALLATION

Install the striker so that the striker centre does not
deviate more than

± 1.5 mm from the latch centre.

INSPECTION

M1424001200164

TAILGATE RELEASE HANDLE CHECK

TAILGATE LOCK ACTUATOR CHECK

TAILGATE LATCH CHECK

Handle
position

Tester
connection

Specified
condition

At the "ON"
position

1

− 2

Less than 2
ohms

At the "OFF"
position

1

− 2

Open circuit

AC006126AB

Striker centre

Striker

Latch centre

Latch

+1.5 mm

-1.5 mm

AC302043

AC302044

AC302218AC

A

A

ON

OFF

Section A – A

Lever
position

Battery connection Lever

operation

At the
"LOCK"
position

• Connect terminal

No.2 and the
negative battery
terminal.

• Connect terminal

No.1 and the
positive battery
terminal.

The lever
moves from the
"LOCK"
position to the
"UNLOCK"
position.

AC302760AB

Lock

Lever

Unlock