Mitsubishi Lancer Evolution VI. Manual — part 46
CLUTCH OVERHAUL –
General
21B-2
GENERAL
OUTLINE OF CHANGE
The following service procedures have been established.
D
Clutch overhaul
D
Clutch release cylinder overhaul
CLUTCH OVERHAUL –
Clutch
21B-3
CLUTCH
REMOVAL AND INSTALLATION (Not applicable to twin plate type clutch)
2
1
3
5
4
6
8
7
9
10
12
11
13
15
14
16
18
17
19
20
22
21
9.8 Nm
15 Nm
18 Nm
22 Nm
18 Nm
18
Removal steps
1. Clutch fluid line bracket
2. Insulator
3. Washer
4. Clutch tube
5. Union bolt
6. Union
7. Gasket
"
E
A
8. Valve plate
"
E
A
9. Valve plate spring
"
D
A
10. Clutch release cylinder
11. Clutch cover
12. Clutch disc
"
C
A
13. Sealing cap
14. Release fork shaft
15. Support spring (L)
16. Packing
"
B
A
17. Release fork
"
A
A
18. Bushing
19. Clutch release bearing
20. Packing
21. Support spring (R)
22. Release fork boot
CLUTCH OVERHAUL –
Clutch
21B-4
REMOVAL AND INSTALLATION (Twin plate type clutch)
2
1
9.8 Nm
3
5
4
6
8
7
9
10
12
11
13
15
14
16
18
17
19
20
22
21
23
25
24
26
12 Nm
15 Nm
18 Nm
22 Nm
27 Nm
18 Nm
22
Removal steps
1. Clutch fluid line bracket
2. Insulator
3. Washer
4. Clutch tube
5. Union bolt
6. Union
7. Gasket
"
E
A
8. Valve plate
"
E
A
9. Valve plate spring
"
D
A
10. Clutch release cylinder
"
F
A
11. Clutch cover assembly
"
F
A
12. Clutch cover
"
F
A
13. Clutch disc
"
F
A
14. Intermediate plate
"
F
A
15. Spring
"
F
A
16. Clutch disc
"
C
A
17. Sealing cap
18. Release fork shaft
19. Support spring (L)
20. Packing
"
B
A
21. Release fork
"
A
A
22. Bushing
23. Clutch release bearing
24. Packing
25. Support spring (R)
26. Release fork boot
CLUTCH OVERHAUL –
Clutch
21B-5
INSTALLATION SERVICE POINTS
"
A
A
BUSHING INSTALLATION
Press-fit the bushing in the release fork up to the illustrated
positions.
"
B
A
RELEASE FORK INSTALLATION
Apply grease to the illustrated positions of the release fork.
Specified grease: Molywhite TA No. 2
"
C
A
SEALING CAP INSTALLATION
Press-fit the sealing cap up to the illustrated position while
using care not to tilt it.
"
D
A
CLUTCH RELEASE CYLINDER INSTALLATION
Pack the pit in the release fork with grease (see illustration).
Specified grease: Molywhite TA No. 2
"
E
A
VALVE PLATE SPRING / VALVE PLATE
INSTALLATION
Install the valve plate and its spring in the release cylinder
as shown; direct the larger diameter side of the spring toward
the valve plate.
Bushing
2 mm
Release fork
Valve plate spring
Valve plate
Release cylinder
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