Mitsubishi Outlander (2013+). Manual — part 386

AK502193AC

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-48

65.Install the secondary pulley speed sensor on the

transmission case, and tighten the mounting bolt
to the specified torque of 5.9 N

⋅m.

CAUTION

• Apply CVT fluid or vaseline when installing

the CVT fluid filter.

•

AK502199

Do-not re-use the CVT fluid filter.

66.Install the CVT fluid filter on the transmission

case.

CAUTION

• Do not re-use the O-ring.
• Apply CVT fluid when installing the O-ring.
• When installing O-ring, make sure that projec-

tion of the O-ring is put into the groove on the
filter.

AK502289

67.Install the O-ring on the CVT fluid filter.

AK502198

AH

<Without oil cooler connector>

AK603127

<With oil cooler connector>

AJ

68.Install the CVT fluid cooler on the transmission

case, and tighten the mounting bolt to the
specified torque of 4.2 N

⋅m.

CAUTION

• Do not re-use the O-ring.
•

AK502774AC

Apply CVT fluid when installing the O-ring.

69.Install the O-ring on the plug.

AKA00545

FORWARD CLUTCH

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-49

70.Fasten the plug on the transmission case to the

specified torque of 7.5 N

⋅m.

CAUTION

When conducting measurements, measure two
or more places, and find the average value.

AK502290AC

A

A

71.Install the converter on the transmission, and

measure the size A to check if it meets the
standard value.

Standard size A: 15.9 mm

72.Install the control cable bracket and breather

hose on the transmission to the specified torque
of 25

± 4 N⋅m.

73.Install the oil filler tube and oil level gage on the

transmission to the specified torque of 8.5

± 3.5

N

⋅m.

74.Install the harness bracket, corrgate clump

bracket and air breather bracket on the
transmission to the specified torque of 25

± 4 N⋅m.

75.Install the roll rod adapter bracket on the

transmission to the specified torque of 90

± 10

N

⋅m.

76.Install the transfer on the transmission to the

specified torque of 68

± 9 N⋅m.

FORWARD CLUTCH

DISASSEMBLY AND REASSEMBLY

M1233209000292

AK701411AB

7

6

5

8

4

3

2

1

Disassembly steps

<<A>>

>>E<<

1.

Snap ring

<<B>>

>>D<<

2.

Internal gear

<<C>>

>>C<<

3.

Snap ring

<<D>>

>>B<<

4.

Snap ring

<<E>>

>>A<<

5.

Seal ring (small)

<<E>>

>>A<<

6.

Seal ring (big)

7.

Input shaft

8.

Forward clutch sub-assembly

FORWARD CLUTCH

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-50

DISASSEMBLY SERVICE POINT

<<A>> SNAP RING REMOVAL

AK502292

Using a flat blade screwdriver etc., remove the snap
ring from the forward clutch drum.

<<B>> INTERNAL GEAR REMOVAL

AK502293

Remove the internal gear from the forward clutch
drum.

<<C>> SNAP RING REMOVAL

AK502294

Using a flat blade screwdriver etc., remove the snap
ring from the forward clutch drum.

<<D>> SNAP RING REMOVAL

AK502296

Remove the snap ring using snap ring pliers, and
remove the input shaft from the forward clutch drum.

<<E>> SEAL RING REMOVAL

AK502776

AK701412AB

Seal ring (small)

Seal ring (big)

Remove the seal rings (small and big) from the input
shaft.

REASSEMBLY SERVICE POINT

>>A<< SEAL RING INSTALLATION

CAUTION

• Apply vaseline when installing the seal rings.
•

AK502776

AK701412AB

Seal ring (small)

Seal ring (big)

Do not re-use the seal rings.

Install the seal rings (small and big) on the input
shaft.

FORWARD CLUTCH

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-51

>>B<< SNAP RING INSTALLATION

CAUTION

• Be careful not to strain the snap ring by

expanding it excessively.

•

AK502296

Do not re-use the snap ring.

Install the input shaft on the forward clutch drum, and
attach the snap ring.

>>C<< SNAP RING INSTALLATION

CAUTION

Do not re-use the snap ring.

AK502294

Install the snap ring on the forward clutch drum.

>>D<< INTERNAL GEAR INSTALLATION

AK502293

Install the internal gear on the forward clutch drum.

>>E<< SNAP RING INSTALLATION

CAUTION

Do not re-use the snap ring.

AK502292

Install the snap ring on the forward clutch drum.

INSPECTION

M1233200200062

FORWARD CLUTCH SUB-ASSEMBLY

Check if there is a damage, deformation, or burn
marks, and replace the forward clutch sub-assembly
if any defect is found.

INPUT SHAFT AND INTERNAL GEAR

Check if there is a damage or deformation, and
replace if any defect is found.