Mitsubishi Outlander (2013+). Manual — part 385
AK502215AD
TRANSMISSION
CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL
23B-44
46.Install the oil guide, and tighten the mounting bolt
to the specified torque of 5.9 N
⋅m.
AK502214AC
47.Install the bracket, and tighten the fastening bolts
of the bracket to the bolts to the specified torque
of 26 N
⋅m.
48.Tighten the fastening bolts of the oil pump cover
and baffle plate to the bolts to the specified torque
of 19 N
⋅m.
CAUTION
• Make sure the tang of thrust washer is aligned
with the mounting hole of oil pump cover.
•
AK502210AC
Apply vaseline when installing the thrust
washer.
49.Install the thrust washer on the oil pump cover.
CAUTION
Pull the driven sprocket up softly to make sure it
is securely attached.
AK502208AC
Snap ring
AK502209AC
Driven sprocket
Oil pump chain
Drive
sprocket
50.Expand the snap ring, and install the driven
sprocket, oil pump chain, and drive sprocket.
AK502207AD
51.Install the chain cover, and tighten the mounting
nut to the specified torque of 5.9 N
⋅m.
TRANSMISSION
CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL
23B-45
CAUTION
• Do not re-use the O-ring.
•
AK502206AD
Apply CVT fluid when installing the O-ring.
52.Install the O-ring on the input shaft.
AK605044
<F1CJA>
AD
AK502213
<W1CJA>
AE
53.Install the differential assembly on the
transmission case.
AK502212
54.Install the reduction gear assembly on the
transmission case.
CAUTION
• Do not re-use the converter housing oil seal.
•
AK603128AF
Oil seal
MB992075
MB992141
<F1CJA>
AK502282AD
Oil seal
MB992075
MB992141
<W1CJA>
Apply CVT fluid when installing the converter
housing oil seal.
55.Using the special tools, install the converter
housing oil seal on the converter housing.
• Oil seal installer (MB992141)
• Handle (MB992075)
Depth from the case edge: within
− 1.0 ± 0.5
mm (recessed).
CAUTION
• Do not re-use the converter housing side oil
seal.
•
AK603129AD
MB992075
MB992206
Apply CVT fluid when installing the converter
housing side oil seal.
56.Using the special tools, install the converter
housing side oil seal on the converter housing.
<F1CJA>
• Oil seal installer (MB992206)
TRANSMISSION
CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL
23B-46
• Handle (MB992075)
CAUTION
• Completely degrease the FIPG-applied sur-
face so that water and oil including the old
sealant cannot adhere to the surface coated
with the sealant. Never touch the degreased
surface by hand.
•
AK502283AC
L6
L1
L2
L4
L5
L3
AK502284AC
L7
L8
Make sure the starting point and the ending
point are about the middle between the bolts.
57.Apply the sealant on the converter housing
mounting surface of the transmission case in the
following way.
Specified sealant: Loctite 509
L1
9 mm
L2
5 mm
L3
φ1.5 mm
L4
R8.5 mm
L5
R5
− 8 mm
L6
3
− 5 mm
L7
φ17 mm
L8
3.5 mm
AK502200
A
A
A
A
A
A
A
A
A
A
B
AC
B
B
B
B
A
A
A
A
A
A
A
A
58.Install the converter housing on the transmission
case, and tighten the mounting bolt to the
specified torque of 45 N
⋅m.
Bolt symbol
A
B
Shank length mm
30
35
Quantity
18
5
CAUTION
Do not re-use the snap ring.
AK502197
Snap ring
AE
59.Install the snap ring on the terminal body.
CAUTION
• Do not re-use the side oil seal.
•
AK502285AD
Oil seal
MB992140
MB992075
Apply CVT fluid when installing the side oil
seal.
60.Using the special tools, install the side oil seal on
the transmission case.
• Oil seal installer (MB992140)
• Handle (MB992075)
TRANSMISSION
CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL
23B-47
Depth from the case edge: within
− 1.8 ± 0.5
mm (recessed).
61.Install the inhibitor switch on the transmission
case in the following way.
CAUTION
Do not re-use the inhibitor switch.
AK502196
(1) Install the inhibitor switch on the transmission
case.
AK502195AC
(2) Install the manual control lever on the manual
shaft, and tighten the fastening nuts to the
specified torque of 17.2 N
⋅m.
(3) Set the manual shaft at N position.
AK502773AC
Installing bolt
Installing bolt
Adjustment hole
(4) Insert pins etc. (
φ5 mm) in adjusting holes in
both inhibitor switch and manual control lever,
and after alignment, tighten the mounting bolt
to the specified torque of 5.5 N
⋅m.
CAUTION
• Do not re-use the O-ring.
•
AK502287AC
Apply CVT fluid when installing the O-ring.
62.Install the O-ring on the primary pulley speed
sensor.
AK502194AC
63.Install the primary pulley speed sensor on the
transmission case, and tighten the mounting bolt
to the specified torque of 5.9 N
⋅m.
CAUTION
• Do not re-use the O-ring.
•
AK502288AC
Apply CVT fluid when installing the O-ring.
64.Install the O-ring on the secondary pulley speed
sensor.
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