Mitsubishi Montero (1998+). Manual — part 5

Exhaust

Standard . . . . . . ... .0016-.0028" (.040-.070 mm)

Limit . . . . . . . . . . . .0059" (.150 mm)

Valve Stem Projection (Montero)

Standard . . . . . . . . . . 1.9409" (49.300 mm)

Limit . . . . . . . . . . 1.9606" (49.800 mm)

Valve Face Angle . . . . . . . . . . . 45

-45.5

Valve Spring

Free Height

Standard . . . . . . . . ... 2.0079" (51.000 mm)

Limit . . . . . . . . . .. 1.9685" (50.000 mm)

Out of Square

Standard . . . . . . . . . . . 2

Or Less

Limit . . . . . . . . . . . . . ... 4

Valve Seat Width . . . . . .. .0354-.0512" (.900-1.300 mm)

Valve Guide

Inner Diameter . . . . . . . . . .2362" (6.000 mm)

Outer Diameter . . . . . . . . . .433" (11.000 mm)

PISTON & CONNECTING ROD

PISTON & CONNECTING ROD

Application In. (mm)

Piston Diameter . . . . . . . . . 3.6614 (93.000)

Piston to Block Clearance (Diamante) . ... .0008-.0016 (.020-.040)

Piston to Block Clearance (Montero) . . .0012-.0020 (.030-.050)

Piston Ring

No. 1

Ring to Groove Clearance

Standard . . . . . . . . .0012-.0028 (.030-.070)

Limit . . . . . . . . . . ... .0039 (.100)

End Gap

Standard . . . . . . . . .0118-.0177 (.300-.450)

Limit . . . . . . . . . . ... .0315 (.800)

No. 2

Ring to Groove Clearance

Standard . . . . . . . . .0008-.0024 (.020-.060)

Limit . . . . . . . . . . ... .0039 (.100)

End Gap

Standard . . . . . . . . .0177-.0236 (.450-.600)

Limit . . . . . . . . . . ... .0315 (.800)

Oil Control Ring

End Gap (Diamante)

Standard . . . . . . . . .0079-.0236 (.200-.600)

Limit . . . . . . . . . . .. .0394 (1.000)

End Gap (Montero)

Standard . . . . . . . . .0039-.0138 (.100-.350)

Limit . . . . . . . . . . .. .0394 (1.000)

Piston Pin

Outer Diameter

Standard . . . . . . . . . . .8661 (22.000)

Limit . . . . . . . . . . . . .0039 (.100)

Connecting Rod

Big End Side Clearance

Standard . . . . . . . ... .0039-.0098 (.100-.250)

Limit . . . . . . . . . . . ... .0157 (.4)

Oil Clearance . . . . . . .. .0008-.0020 (.020-.050)

CRANKSHAFT

CRANKSHAFT

Application Specification

End Play

Standard . . . . . . . . . .0020-.0098 (.050-.250)

Limit . . . . . . . . . . . . . .0118 (.3)

Journal Diameter

Diamante

Main Bearing . . . . . . . . ... 2.3622 (60.000)

Rod Bearing . . . . . . . . . 1.9685 (50.000)

Montero

Main Bearing . . . . . . . . ... 2.5197 (64.000)

Rod Bearing . . . . . . . . . . . . ( 1)

Oil Clearance

Standard . . . . . . . . . .0008-.0016 (.020-.040)

Limit . . . . . . . . . . . . . .0039 (.1)

Max. Out Of Round . . . . . . . . . . .0002 (.005)

Max. Taper . . . . . . . . . . . .0002 (.005)

(1) - See CRANKSHAFT PIN & CONNECTING ROD BEARING IDENTIFICATION

(MONTERO) table under REMOVAL & INSTALLATION.

CYLINDER BLOCK

CYLINDER BLOCK

Application In. (mm)

Warpage

Standard . . . . . . . . . . . .0020 (.050)

Limit . . . . . . . . . . . ... .0039 (.100)

Overall Height . . . . . . 8.2834-8.2913 (210.400-210.600)

Cylinder Bore Diameter

Diamante . . . . . . . . . . . 3.6614 (93.000)

Montero . . . . . . . . . . .. 3.5866 (91.100)

A - INTRODUCTION

1998 Mitsubishi Montero

1998 ENGINE PERFORMANCE

Mitsubishi - Introduction

Diamante, Eclipse, Eclipse Spyder, Galant, Mirage, Montero,

Montero Sport, 3000GT

1997-98 MODEL COVERAGE

ENGINE/VIN IDENTIFICATION

ENGINE/VIN IDENTIFICATION TABLE

BODY

ENGINE

FUEL

IGNITION

MODEL

CODE (1)

ENGINE (2)

ID (3)

SYSTEM

SYSTEM (5)

Diamante

7

3.5L V6 (6G74) SOHC

P

SFI

Hall Effect

(4)

(6)

Eclipse

4

2.0L 4-Cyl. (420A)

Y

SFI

DIS (7)

DOHC

(4)

2.0L 4-Cyl. (4G63)

F

SFI

DIS (7)

DOHC Turbo

(4)

Eclipse

5

2.0L 4-Cyl. (4G63)

F

SFI

DIS (7)

Spyder

DOHC Turbo

(4)

2.4L 4-Cyl. (4G64)

G

SFI

DIS (7)

SOHC

(4)

Galant

6

2.4L 4-Cyl. (4G64)

G

SFI

Hall Effect

SOHC

(4)

(6)

Mirage

1, 6

1.5L 4-Cyl. (4G15)

A

SFI

Hall Effect

SOHC

(4)

(6)

1.8L 4-Cyl. (4G93)

C

SFI

DIS (7)

SOHC

(4)

Montero

1

3.5L V6 (6G74) SOHC

M

SFI

DIS (7)

(4)

Montero

1

2.4L 4-Cyl. (4G64)

G

SFI

Hall Effect

Sport

SOHC

(4)

(6)

3.0L V6 (6G72) SOHC

P

SFI

DIS (7)

(4)

3000GT

4, 5

3.0L V6 (6G72) SOHC

H

SFI

Hall Effect

(4)

(6)

3.0L V6 (6G72) DOHC

J

SFI

DIS (7)

(4)

3.0L V6 (6G72) DOHC

K

SFI

DIS (7)

Turbo

(4)

(1) - Body code is seventh character of Vehicle Identification

Number (VIN). VIN is located on upper left corner of

instrument panel.

(2) - See Figs. 1 and 2.

(3) - Engine ID is eighth character of VIN.

(4) - Fuel system is a Sequential Fuel Injection (SFI) system.

(5) - Ignition timing is computer-controlled.

(6) - This system may also be referred to as distributor ignition.

(7) - This system may also be referred to as distributorless

ignition.

VIN DEFINITION

J A 3 A Y 3 6 A 1 W U 0 0 0 0 0 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 - Indicates Nation of Origin.

2 - Indicates Manufacturer.

3 - Indicates Vehicle Type.

4 - Indicates Restraint System. (1)

5 - Indicates Model.

6 - Indicates Vehicle Series.

7 - Indicates Body Type.

8 - Indicates Engine Type and Make.

9 - Indicates Check Digit.

10 - Indicates Model Year.

11 - Indicates Assembly Plant.

12-17 - Indicates Serial Number.

(1) - On Montero & Montero Sport, fourth character of VIN indicates

GVWR.

VIN CODE/YEAR APPLICATIONS

VIN CODE/YEAR APPLICATION TABLE

VIN Code Model Year

T . . . . . . . . . . . . ... 1996

V . . . . . . . . . . . . ... 1997

W . . . . . . . . . . . . ... 1998

ENGINE CODE LOCATIONS

Fig. 1: Engine Code Locations (Diamante)

Courtesy of Chrysler Corp.