Mitsubishi Montero (1998+). Manual — part 4

Fig. 16: Connecting Rod Identification Location (Montero)

Courtesy of Mitsubishi Motor Sales of America.

ENGINE OILING

OIL PUMP SPECIFICATIONS

Application Specification

Gear Side Clearance . . . . . . .0016-.0039" (.040-.10 mm)

Gear-To-Front Cover Clearance

Standard . . . . . . . .. .0039-.0071" (.10-.180 mm)

Limit . . . . . . . . . . ... .0138" (.350 mm)

Tip to Tip Clearance . . . . ... .0024-.0071" (.060-.180 mm)

Minimum Warm Oil Pressure at Idle . . . . 11.4 psi (.8 kg/cm

)

TORQUE SPECIFICATIONS

TORQUE SPECIFICATIONS

Application Ft. Lbs. (N.m)

Crankshaft Drive Plate . . . . . . . . . . 55 (74)

Crankshaft Main Bearing Cap Bolt

Diamante . . . . . . . . . . . . . 69 (93)

Montero . . . . . . . . . . . . .. 55 (74)

Crankshaft Pulley Bolt . . . . . . . . ... 134 (182)

Cylinder Head Bolt (1) . . . . . . . . . 80 (108)

Distributor Lock Nut (Diamante) . . . . . . . 17 (23)

Exhaust Manifold Nut . . . . . . . . . ... 21 (29)

Generator & Drive Belt

Accessory Mount Bolt (Montero) . . . . . . ... 32 (44)

Accessory Mount Stay Bolt (Montero)

8 mm Bolt . . . . . . . . . . . .. 17 (23)

10 mm Bolt . . . . . . . . . . . . 36 (49)

Cooling Fan Bracket (Montero) . . . . . . . 30 (41)

Engine Hanger (Montero) . . . . . . . . .. 13 (17)

Generator Bolt (Diamante) . . . . . . . . 15 (21)

Generator Bolt (Montero)

8 mm Bolt . . . . . . . . . . . .. 15 (21)

10 mm Bolt . . . . . . . . . . . . 38 (51)

Generator Bracket (Diamante)

8 mm Bolt . . . . . . . . . . . .. 35 (48)

10 mm Bolt . . . . . . . . . . . . 17 (23)

Generator Pivot Nut (Diamante) . . . . . . ... 32 (44)

Tensioner Pulley Nut . . . . . . . . . . 37 (50)

Tensioner Bracket Stay Bolt (Montero) . . . . . 18 (24)

Intake Manifold & Fuel

Bracket (Montero) . . . . . . . . . . 18 (24)

ECT Sensor . . . . . . . . . . . ... 22 (30)

Intake Manifold Nut . . . . . . . . . .. 15 (21)

Thermostat Case . . . . . . . . . . .. 14 (19)

Water Inlet Fitting Bolt . . . . . . . . . 14 (19)

Water Outlet Fitting Bolt . . . . . . . . 14 (19)

Water Passage (Montero) . . . . . . . . .. 14 (19)

Heater Pipe Bolt (Diamante) . . . . . . . .. 13 (18)

Intake Plenum & Throttle Body

Air Intake Fitting Bolt & Nut (Montero) . . . . .. 13 (18)

EGR Pipe Bolt . . . . . . . . . . . 13 (18)

EGR Pipe Flair Nut . . . . . . . . . ... 44 (59)

EGR Valve Bolt . . . . . . . . . . ... 16 (22)

Intake Manifold Plenum (Diamante) . . . . . . 13 (18)

Intake Manifold Plenum Stay Bolt

8 mm Bolt . . . . . . . . . . . .. 13 (18)

10 mm Bolt . . . . . . . . . . . . 27 (36)

Water Outlet Fitting Bracket Bolt . . . . . . 14 (19)

Bracket (Diamante) . . . . . . . . . ... 18 (24)

Motor Mount Brackets

Bracket

8 mm Bolt . . . . . . . . . . . .. 16 (22)

10 mm Bolt . . . . . . . . . . . . 30 (41)

12 mm Bolt . . . . . . . . . . . . 55 (75)

Oil Pan & Oil Pump

Drain Plug . . . . . . . . . . . ... 30 (40)

Oil Cooler By-Pass Valve (Montero) . . . . . ... 41 (55)

Oil Filter Bolt (Montero) . . . . . . . . 15 (21)

Oil Filter Bracket

8 mm Bolt . . . . . . . . . . . .. 18 (24)

10 mm Bolt . . . . . . . . . . . . 30 (40)

Oil Screen

8 mm Bolt . . . . . . . . . . . ... 14 (19)

Plug . . . . . . . . . . . . . 33 (45)

Piston & Connection Rod

Connecting Rod Cap Nut . . . . . . . . ... 38 (52)

Rocker Arms & Camshafts

Distributor Adapter Bolt (Diamante) . . . . . .. 17 (23)

Rocker Arm Shaft Bolt . . . . . . . . . 23 (31)

Spark Plug . . . . . . . . . . . . . 18 (25)

Timing Belt

Auto Tensioner Bolt . . . . . . . . . .. 18 (24)

Camshaft Sprocket Bolt . . . . . . . . ... 65 (88)

Idler Pulley Bolt . . . . . . . . . . 32 (44)

Tensioner Arm Bolt . . . . . . . . . ... 32 (44)

Tensioner Pulley Bolt . . . . . . . . . 36 (49)

Water Pump Bolt (Montero) . . . . . . . . 18 (24)

Water Pump Bolt (Diamante)

8 mm Bolt . . . . . . . . . . . .. 18 (24)

10 mm Bolt . . . . . . . . . . . . 30 (41)

INCH Lbs. (N.m)

Crankshaft & Drive Plate

Bell Housing . . . . . . . . . . . 79.7 (9)

Oil Seal Case . . . . . . . . . . .. 97.3 (11)

Rear Plate (Montero) . . . . . . . . ... 97.3 (11)

Exhaust Manifold

Heat Shield . . . . . . . . . . ... 123.9 (14)

Oil Level Gauge Guide Bolt . . . . . . . 123.9 (14)

Generator & Drive Belt

Cooling Fan Bolt (Montero) . . . . . . . . 97.3 (11)

Cooling Fan Nut (Montero) . . . . . . . .. 97.3 (11)

Timing Indicator Bolt (Montero) . . . . . . 97.3 (11)

Intake Manifold & Fuel

ECT Gauge Sender . . . . . . . . . ... 97.4 (11)

Fuel Pressure Regulator Bolt . . . . . . . 79.6 (9)

Fuel Pipe Banjo Bolt . . . . . . . . . 79.6 (9)

Injector & Fuel Rail Bolt . . . . . . . . 106.2 (12)

Water Outlet Pipe . . . . . . . . . . 123.9 (14)

Intake Plenum & Throttle Body

Ignition Coil Bolt (Montero) . . . . . . . 115 (13)

Manifold Differential Pressure (MDP) Sensor . . . . 44 (4.9)

Throttle Body Bolt . . . . . . . . . .. 106 (12)

Vacuum Hose Assembly (Diamante) . . . . . . . 88 (9.8)

Oil Pan & Oil Pump

Baffle Plate (Montero) . . . . . . . . . 97.3 (11)

Baffle Plate (Diamante) . . . . . . . . 97.3 (11)

6 mm Bolt . . . . . . . . . . . ... 53.1 (6)

8 mm Bolt . . . . . . . . . . . ... 79.6 (9)

Oil Pump Cover Bolt (Diamante) . . . . . . . 88.5 (10)

Oil Pump Cover Bolt (Montero)

6 mm x 10 mm Bolt . . . . . . . . . 97.3 (11)

6 mm x 18 mm Bolt . . . . . . . . . . 53.1 (6)

Oil Pressure Gauge Sender . . . . . . . .. 88.5 (10)

Oil Pan (Upper) . . . . . . . . . . . 53.1 (6)

Oil Pan (Lower) . . . . . . . . . . 97.3 (11)

Oil Pump Case . . . . . . . . . . . 123.9 (14)

Oil Screen (Montero)

6 mm Bolt . . . . . . . . . . . . 53.1 (9)

Rocker Arms & Camshafts

Rocker Cover Bolt . . . . . . . . . ... 31 (3.5)

Thrust Case Bolt . . . . . . . . . .. 115.1 (13)

Timing Belt

Camshaft Position (CMP) Sensor (Montero) . . . . 79.6 (9)

Crankshaft Position (CKP) Sensor . . . . . . 79.6 (9)

(1) - Tighten cylinder head bolts in 2 or 3 steps with engine cold.

ENGINE SPECIFICATIONS

GENERAL SPECIFICATIONS

GENERAL SPECIFICATIONS

Application Specification

Displacement . . . . . . . . .. 213.4 Cu. In. (3.5L)

Bore . . . . . . . . . . . ... 3.6614" (93 mm)

Stroke . . . . . . . . . . ... 3.3779" (85.8 mm)

Compression Ratio . . . . . . . . . . . 9.0:1

Fuel System . . . . . . . . . . . . . MFI

Horsepower @ RPM . . . . . . . . . . 200 @ 5000

Torque Ft. Lbs. @ RPM . . . . . . . . ... 228 @ 3500

ROCKER ARMS & CAMSHAFT

ROCKER ARMS & CAMSHAFT

Application In. (mm)

Camshaft Lobe Height

Montero

Intake

Standard . . . . . . . . . . 1.4846 (37.710)

Limit . . . . . . . . . . 1.4650 (37.210)

Exhaust

Standard . . . . . . . . . . 1.4622 (37.140)

Limit . . . . . . . . . . 1.4425 (36.640)

Diamante

Intake

Standard . . . . . . . . . . 1.4795 (37.580)

Limit . . . . . . . . . . 1.4598 (37.080)

Exhaust

Standard . . . . . . . . . . 1.4547 (36.950)

Limit . . . . . . . . . . 1.4350 (36.450)

Camshaft Journal Diameter . . . . . . .. 1.7689 (44.930)

CYLINDER HEAD & VALVES

CYLINDER HEAD & VALVES

Application Specification

Head Warpage

Standard . . . . . . . . . . .0012" (.030 mm)

Limit . . . . . . . . . . ... .0079" (.200 mm)

Maximum Resurface . . . . . . . . . .0079" (.200 mm)

Overall Height . . . . . . . . 4.7244" (120.000 mm)

Valve Margin

Intake

Standard . . . . . . . . . . .0394" (1.000 mm)

Limit . . . . . . . . . . . .0197" (.500 mm)

Exhaust

Standard . . . . . . . . . . .0472" (1.200 mm)

Limit . . . . . . . . . . . .0276" (.700 mm)

Valve Height (Montero)

Intake

Standard . . . . . . . . .. 4.4213" (112.300 mm)

Limit . . . . . . . . . . 4.4016" (111.800 mm)

Exhaust

Standard . . . . . . . . .. 4.4924" (114.110 mm)

Limit . . . . . . . . . . 4.4728" (113.610 mm)

Stem Diameter

Intake . . . . . . . . . . . .2362" (6.000 mm)

Exhaust . . . . . . . . . . .2362" (6.000 mm)

Stem to Guide Clearance

Intake

Standard . . . . . . ... .0008-.0020" (.020-.050 mm)

Limit . . . . . . . . . . . .0039" (.100 mm)