Mitsubishi Montero (1998+). Manual — part 170

replacement.

Inoperative . . . . B . . ... ( 3) Require repair or

replacement. Further

inspection required.

Leaking . . . . . A .. Require repair or replacement.

Missing . . . . . C . . . Require replacement.

Resistance out of

specification . . .. B .. Require repair or replacement.

Restricted, affecting

performance . . . A .. Require repair or replacement.

Terminal broken . . . A .. Require repair or replacement.

Terminal burned, affecting

performance . . . A . . ... ( 1) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance . . . B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped (threads

missing) . . . ... A . . . Require replacement.

Wire lead conductors

exposed . . . . B .. Require repair or replacement.

Wire lead corroded . .. A .. Require repair or replacement.

Wire lead open . . .. A .. Require repair or replacement.

Wire lead shorted . ... A .. Require repair or replacement.

(1) - Determine cause and correct prior to repair or

replacement of part.

(2) - Determine source of contamination, such as engine coolant,

fuel, metal particles, or water. Require repair or

replacement.

(3) - Inoperative includes intermittent operation or out of

OEM specification. Some components may be serviceable;

check for accepted cleaning procedure.

THERMOSTATIC AIR DOOR ASSEMBLIES

THERMOSTATIC AIR DOOR ASSEMBLY INSPECTION

Condition Code Procedure

Attaching hardware

damaged, affecting

operation or

performance . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Binding . . . . . A .. Require repair or replacement.

Leaking . . . . . A .. Require repair or replacement.

Missing . . . . . C . . . Require replacement.

Seized . . . . .. A .. Require repair or replacement.

THERMOSTATS AND HOUSINGS

THERMOSTAT AND HOUSING INSPECTION

Condition Code Procedure

Application incorrect ... B . . . Require replacement.

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

corroded . . . ... A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Housing corroded . . 1 .. Suggest replacement of housing.

Inoperative . . . . A . . (1) Require replacement.

Installation incorrect .. B .. Require repair or replacement.

Leaking . . . . . A .. Require repair or replacement.

Thermostat missing . .. C . . .. Require replacement of

thermostat.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped (threads

missing) . . . ... A .. Require repair or replacement.

(1) - Inoperative includes intermittent operation or out of

OEM specification.

THROTTLE BODIES

THROTTLE BODY INSPECTION

Condition Code Procedure

Connector broken . . A .. Require repair or replacement.

Connector (Weatherpack

type) leaking . . .. A .. Require repair or replacement.

Connector melted . . A . . ... ( 1) Require repair or

replacement.

Connector missing . ... C . . . Require replacement.

Contaminated . . . A . . ... ( 2) Require repair or

replacement.

Leaking . . . . . A .. Require repair or replacement.

Restricted . . . .. A . . . . ( 3) Require repair.

Terminal broken . . . A .. Require repair or replacement.

Terminal burned, affecting

performance . . . A . . ... ( 1) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance . . . B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped (threads

missing) . . . ... A .. Require repair or replacement.

Throttle shaft binding,

affecting performance .. A .. Require repair or replacement.

Throttle shaft worn,

affecting performance .. A .. Require repair or replacement.

Throttle shaft worn, not

affecting performance .. 1 .. Suggest repair or replacement.

Wire lead conductors

exposed . . . . B .. Require repair or replacement.

Wire lead corroded . .. A .. Require repair or replacement.

Wire lead open . . .. A .. Require repair or replacement.

Wire lead shorted . ... A .. Require repair or replacement.

(1) - Determine cause and correct prior to repair or

replacement of part.

(2) - Determine source of contamination, such as engine coolant,

fuel, metal particles, or water. Require repair or

replacement.

(3) - Some components may be serviceable; check for accepted

cleaning procedure.

THROTTLE CABLES

See THROTTLE LINKAGES AND CABLES.

THROTTLE LINKAGES AND CABLES

THROTTLE LINKAGE AND CABLE INSPECTION

Condition Code Procedure

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A .. Require repair or replacement

of hardware.

Bent . . . . . A .. Require repair or replacement.

Binding . . . . . A .. Require repair or replacement.

Bracket bent, affecting

performance . . . A .. Require repair or replacement.

Bracket bent, not

affecting performance .. .. . ... No service suggested or

required.

Bracket broken, affecting

performance . . . A Require replacement.

Bracket broken, not

affecting performance .. .. . ... No service suggested or

required.

Bracket corroded,

affecting performance .. A .. Require repair or replacement.

Bracket corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Bracket cracked, affecting

performance . . . A .. Require repair or replacement.

Bracket cracked, not

affecting performance .. 1 .. Suggest repair or replacement.

Bracket loose, affecting

performance . . . A .. Require repair or replacement.

Bracket loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Bracket missing . . . C . . . Require replacement.

Broken . . . . .. A . . . Require replacement.

Cracked . . . . . A .. Require repair or replacement.

Disconnected . . . A .. Require repair or replacement.

Kinked . . . . .. A .. Require repair or replacement.

Melted . . . . .. A .. Require repair or replacement.

Missing . . . . . C . . . Require replacement.

Noisy . . . . ... 2 .. Suggest repair or replacement.

Out of adjustment . ... B . . ... ( 1) Require repair or

replacement.

Routed incorrectly . .. 2 . . . . . Suggest repair.

Seized . . . . .. A .. Require repair or replacement.

(1) - Follow OEM recommended adjustment procedures. Require

repair or replacement if out of specification.

THROTTLE POSITION SENSORS

THROTTLE POSITION SENSOR INSPECTION

Condition Code Procedure

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware

threads damaged . . A ... Require repair or replacement

of hardware.

Attaching hardware

threads stripped

(threads missing) . .. A ... Require repair or replacement

of hardware.

Connector broken . . A .. Require repair or replacement.

Connector (Weatherpack

type) leaking . . .. A .. Require repair or replacement.

Connector melted . . A . . ... ( 1) Require repair or

replacement.

Connector missing . ... C . . . Require replacement.

Contaminated . . . A . . ... ( 2) Require repair or

replacement.

Inoperative . . . . B . . ... ( 3) Require repair or

replacement. Further

inspection required.

Missing . . . . . C . . . Require replacement.

Resistance out of

specification . . .. B .. Require repair or replacement.

Terminal broken . . . A .. Require repair or replacement.

Terminal burned, affecting

performance . . . A .. (1) Require repair or replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance . . . B .. Require repair or replacement.

Terminal loose, not