Mitsubishi Montero Sport (2004+). Manual — part 76
MAINTENANCE SERVICE
TSB Revision
GENERAL <BODY AND CHASSIS>
00-63
6. Check the clock spring connectors and protective tube for
damage, and terminals for deformities.
7. Visually check the case for damage.
WARNING
If the clock spring's mating mark is not properly
aligned, the steering wheel may not completely rotate
during a turn, or the flat cable within the clock spring
may be severed, obstructing normal operation of the
SRS and possibly leading to serious injury to the
vehicle's driver and passenger.
8. Align the mating marks of the clock spring, and after turning
the front wheels to the straight-ahead position, install the
clock spring to the column switch.
Mating marks alignment
After turning the clock spring fully clockwise, turn it approxi-
mately 3 4/5 turns counterclockwise until the mating marks
are aligned.
9. Install the steering column covers, steering wheel and air
bag module.
10.Check the steering wheel for noise, binds or difficult
operation.
DANGER
The SRS may not activate if any of the above compo-
nents are not installed properly, which could result in
serious injury or death to the vehicle's driver and pas-
senger.
11.Check the steering wheel for excessive free play.
REPLACE ANY VISUALLY INSPECTED PART IF IT FAILS
THAT INSPECTION. (Refer to GROUP 52B, Air Bag Module
and Clock Spring
.
AC003384AB
CASE
PROTECTIVE TUBE
PROTECTIVE TUBE
AC003385
MATING MARKS
AB
AC003386AB
AIR BAG
MODULE
MAINTENANCE SERVICE
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GENERAL <BODY AND CHASSIS>
00-64
WIRING HARNESS
1. Check the connector for poor connection.
DANGER
The SRS system may not operate if SRS harnesses or
connectors are damaged or improperly connected,
which could result in serious injury or death to the
vehicle's driver and passenger.
2. Check the harness for binds, the connectors for damage,
and the terminals for deformation.
REPLACE ANY CONNECTORS OR HARNESS THAT
FAILS THE VISUAL INSPECTION. (Refer to GROUP 52B,
SRS Service Precautions
26. TIRES (ROTATE)
M1001008900347
Rotate the tires to equalize the wear and help extend tire life.
When rotating tires, check for uneven wear and damage.
AC003387AB
BODY WIRING
HARNESS
FRONT WIRING
HARNESS
AC003388
MAIN SEALANT AND ADHESIVE TABLE
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GENERAL <BODY AND CHASSIS>
00-65
MAIN SEALANT AND ADHESIVE TABLE
M1001003800248
APPLICATION
3M
NO.
LOCTITE
/
PERMATEX
NO.
ENGINE AND
DRIVETRAIN
Between rocker cover and
camshaft bearing cap.
Between rocker cover,
semicircular packing and
cylinder head. Between oil
pressure switch and engine.
3M
AAD Part No. 8660
Ultrapro High Temp. Silicone
Gasket or 3M
AAD Part No.
8679 Black/8678 Black
Press-In-Place Silicone
gasket strips
Permatex
Ultra Black
598, No.82180
Between engine coolant
temperature switch, engine
coolant temperature sensor,
thermo valve, thermo switch,
joint, engine coolant
temperature gauge unit
(large-size) and engine
3M
AAD Part No. 8731
Medium Strength Blue
Threadlocker
Loctite
242 Blue Service
Tool Removable 24200
Between oil pan and engine
block
3M
AAD Part No. 8672,
3M
AAD Part No. 8704 or
3M
AAD Part No. 8679/
3M
AAD Part No. 8678
Permatex
Ultra Gray
599, No.82194
WEATHER-STR
IPPING FOR
GLASS
Between tempered glass,
body flanges, and
weatherstrip
3M
AAD Part No. 8509
Auto Bedding and Glazing
Compound or 3M
AAD Part
No. 8633 Windo-weld
Resealant
−
WEATHER-STR
IPPING FOR
GLASS
Between laminated glass and
weatherstrip
3M
AAD Part No. 8633
−
INTERIORS
Adhesive of vinyl chloride
cloth
3M
AAD Part No. 8088
General Trim Adhesive or
3M
AAD Part No. 8064
Vinyl Trim Adhesive
Permatex
Vinyl Repair
Kit No.81786
Adhesion of door
weatherstrip
3M
AAD Part No. 8001
(yellow) or 3M
AAD Part
No. 8008 (black) Super
Weatherstrip Adhesive or
3M
AAD Part No. 8011
Black Weatherstrip Adhesive
Permatex
Super Black
Weatherstrip Adhesive
No.82, 81850
Sealing of various grommets
and packing
3M
AAD Part No. 8509 or
3M
AAD Part No. 8678
−
Adhesion of headliners and
various interior decorative
materials
3M
AAD Part No. 8088
General Trim Adhesive or
3M
AAD Part No. 8090
Super Trim Adhesive
Permatex
Spray
Adhesive No.82019
MAIN SEALANT AND ADHESIVE TABLE
TSB Revision
GENERAL <BODY AND CHASSIS>
00-66
BODY
SEALANTS
Sealing of sheet metal joints,
drip rail, floor, side panels,
trunk, front panel, tail gate
hinge
3M
AAD Part No. 8531
Heavy Drip-Check Sealer
(gray) or 3M
AAD Part No.
8302 Ultrapro Autobody
Sealant (clear) or 3M
AAD
Part No. 8361 Urethane A/B
Sealant (gray or white)
−
Miscellaneous body sealants
(originally mounted
w/adhesive tape)
• Waterproof door film
• Fender panel
• Splash shield
• Mud guard
• Rear combination lamp
3M
AAD Part No. 8633
Windo-weld Resealant
−
Fuel Tank and Pad
3M
AAD Part No. 8088
General Trim Adhesive or
3M
AAD Part No. 8090
Super Trim Adhesive
Permatex
Spray
Adhesive No.82019
CHASSIS
SEALANT
Sealant of various flange
faces and threaded parts.
Packing of fuel gauge unit
3M
AAD Part No. 8730
High Strength Red
Threadlock or 3M
AAD Part
No. 8731 Medium Strength
Blue Threadlocker
Loctite
272 High Strength
and High Temperature
27200
Sealing of various threaded
parts, dust covers. Differential
carrier packing, dust covers
and ball joint and linkage.
Packing and shims of
steering box, sealing of rack
support cover and top cover
of steering box housing, seal
of junction face of knuckle
arm flange
3M
AAD Part No. 8672
Ultrapro High Temp. Silicone
Gasket or 3M
AAD Part No.
8679 (black) or 3M
AAD
Part No. 8678 (black)
Press-In-Place Silicone
gasket strips 3M
AAD Part
No. 8661 or 3M
AAD Part
No. 8663 Super Silicone
sealant
Permatex
The Right Stuff
No.25223
Seal of brake shoe hold down
pin and wheel cylinder of
drum brakes
3M
AAD Part No. 8633
Windo-weld Resealant
−
APPLICATION
3M
NO.
LOCTITE
/
PERMATEX
NO.
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