Mitsubishi Montero Sport (2004+). Manual — part 469

DOOR

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BODY

42-131

DOOR OUTSIDE HANDLE PLAY CHECK

M1423001600170

1. Check that the door outside handle play is within the

standard value range.

Standard value (B): 2.8 mm (0.11 inch) or more

2. If the door outside handle play is not within the standard

value range, check the door outside handle or the door latch
assembly. Replace if necessary.

POWER WINDOW OPERATING CURRENT CHECK

M1429001100098

1. Remove the power window fuse and connect an ammeter

as shown in the illustration.

2. When the power window switch is pressed to the "UP"

position, a large amount of current flows at the time the
window starts to close and when it is fully closed, so
measure the operation current in the interval between these
two points.

Standard value: 7 A or more [at 20

°C (68°F)]

3. If the operation current is outside the standard value, refer to

Power Window Diagnosis

P.42-93

.

CIRCUIT BREAKER (INCORPORATED IN THE
POWER WINDOW MOTOR) CHECK

M1429001000165

1. Pull the power window switch to the UP position to fully

close the door window glass, and keep pulling the switch for
10 additional seconds.

2. Release the power window switch from the UP position and

immediately press it to the DOWN position. The condition of
the circuit breaker is good if the door window glass starts to
move downwards within 60 seconds.

DOOR INSIDE HANDLE PLAY CHECK AND
ADJUSTMENT

M1423001500173

1. Check that the door inside handle play is within the standard

value range.

Standard value (A): 7.3 mm (0.29 inch) or more

2. If the door inside handle play is outside the standard value

range, remove the door trim. (Refer to

P.42-134

).

3. Loosen the inside handle mounting screws, and then move

the inside handle back and forth to adjust the play.

AC003778AB

A

A

A

SECTION A – A

B

AC003903AB

AC003779

A

AB

DOOR

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42-132

DOOR ASSEMBLY

REMOVAL AND INSTALLATION

M1423002200175

Post-installation Operation
• Door Fit Adjustment (Refer to

P.42-129

.)

T0214AA

AC003780

1

26 N·m
19 ft-lb

26 N·m
19 ft-lb

26 N·m
19 ft-lb

12 N·m
106 ft-lb

26 N·m
19 ft-lb

2

5

6

3

4

4, 5

7

8

4

1

2

5

12 N·m
106 ft-lb

6

3

7

8

AB

FRONT DOOR

REAR DOOR

DOOR ASSEMBLY REMOVAL STEPS
1. HARNESS CONNECTOR
2. SPRING PIN
3. DOOR ASSEMBLY

>>A<<

4. DOOR UPPER HINGE

>>A<<

5. DOOR LOWER HINGE

STRIKER REMOVAL STEPS
6. STRIKER
DOOR SWITCH REMOVAL STEPS
7. DOOR SWITCH CAP
8. DOOR SWITCH

DOOR

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BODY

42-133

INSTALLATION SERVICE POINT

.

>>A<< DOOR LOWER HINGE/DOOR UPPER HINGE
INSTALLATION
The door hinges differ according to where they are used, so
check the identification marks before installation.

INSPECTION

M1423006000366

DOOR SWITCH CONTINUITY CHECK

.

TYPE1

.

TYPE2

APPLICABLE LOCATION

IDENTIFICATION
MARK

Front left side
door

Upper hinge

F1

Lower hinge

E1

Front right side
door

Upper hinge

E1

Lower hinge

F1

Rear left side
door

Upper hinge

A1

Lower hinge

B1

Rear right side
door

Upper hinge

B1

Lower hinge

A1

AC003781

IDENTIFICATION
MARK

IDENTIFICATION
MARK

FRONT

REAR

AB

SWITCH
POSITION

TESTER
CONNECTION

SPECIFIED
CONDITION

Released (ON)

1

− 2, 1 − 3, 2 − 3

Less than 2 ohms

Depressed (OFF)

1

− 2, 1 − 3, 2 − 3

Open circuit

AC003906

TYPE 1

AB

1

2

3

OFF

ON

STROKE

SWITCH
POSITION

TESTER
CONNECTION

SPECIFIED
CONDITION

Released (ON)

1

− 2

Less than 2 ohms

Depressed (OFF)

1

− 2

Open circuit

AC003907

TYPE 2

1

2

ON

OFF

STROKE

AB

DOOR

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42-134

DOOR TRIM AND WATERPROOF FILM

REMOVAL AND INSTALLATION

M1423004300189

AC003782

SELANT:
3M™ AAD PART NO. 8625 OR EQUIVALENT

NOTE
: Resin clip position

1

2

3

5

6

7

8

11

12

13

14

15

16

17

AB

17

REMOVAL STEPS
1. PULL HANDLE BOX
2. COVER
3. DOOR LIGHT
5. HARNESS CONNECTOR

<<A>>

6. POWER WINDOW SWITCH

ASSEMBLY

7. INNER DELTA COVER
8. DOOR TRIM

11. SPEAKER BRACKET
12. TWEETER
13. DOOR INSIDE HANDLE
14. PULL HANDLE BRACKET
15. SPEAKER
16. SPEAKER COVER
17. WATERPROOF FILM

REMOVAL STEPS (Continued)