Mitsubishi Montero Sport (2004+). Manual — part 468

DOOR

TSB Revision

BODY

42-127

7. Check that wind noise occurs when the last remaining tape

is removed, and that noise does not occur when it is
re-attached.

8. When the sources of the wind noise is finally located, attach

butyl tape, body sealer or similar material to obstruct this
source as much as possible.

SPECIAL TOOLS

M1423000600382

AC003773

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

MB990900 or
MB991164 Door
adjusting wrench

MB990900-01

Adjustment of door fit

MB990784 Ornament
remover

General service tool

Removal of trim, etc.

MB991223 Harness set

A: MB991219 Test

harness

B: MB991220 LED

harness

C: MB991221 LED

harness adapter

D: MB991222 Probe

MB991223

Measurement of terminal
voltage

A: Connector pin contact

pressure inspection

B: Power circuit inspection
C: Power circuit inspection
D: Commercial tester

connection

MB990900

MB990784

MB991223

A

D

C

B

AD

DOOR

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BODY

42-128

MB991958

A: MB991824
B: MB991827
C: MB991910
D: MB991911
E: MB991914
F: MB991825
G: MB991826

MUT-III sub Assembly

A: Vehicle

communication
interface (V.C.I)

B: MUT-III USB cable
C: MUT-III main

harness A (Vehicles
with CAN
communication
system)

D: MUT-III main

harness B (Vehicles
without CAN
communication
system)

E: MUT-III main

harness C (for
Daimler Chrysler
models only)

F: MUT-III

measurement
adapter

G: MUT-III trigger

harness

MB991824-KIT
NOTE: . G: MB991826
MUT-III trigger harness
is not necessary when
pushing V.C.I. ENTER
key.

SWS communication line
check (ECU check and
service data)

CAUTION

MUT-III Main Harness B
(MB991911) should be used.
MUT-III main harness A and
C should not be used for
this vehicle.

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

MB991910

MB991826

MB991958

MB991911

MB991914

MB991824

MB991827

MB991825

A

B

C

D

E

F

G

DO NOT USE

DO NOT USE

DOOR

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BODY

42-129

ON-VEHICLE SERVICE

DOOR FIT ADJUSTMENT

M1423001100249

Required Special Tools:

• MB990900 or MB991164: Door adjusting Wrench

CAUTION

• Attach protection tape to the fender and door edges

where the hinge is installed.

• Do not rotate special tool MB991164 with a torque of

over 98 N

⋅m (72 ft-lb).

1. Use special tool MB990900 or MB991164 to loosen the

hinge mounting bolts on the body side, and then adjust the
clearance around the door so that it is uniform on all sides.

2. If a door is not flush with its surrounding panels, loosen the

door-side door hinge mounting bolts and adjust the door as
necessary.
NOTE:

If the door hinge mounting bolt washers are welded,

grind off the welding according to the procedure below
beforehand.

.

1. Remove the door hinge. (Refer

P.42-132

.)

2. Use a chisel or grinder to release the door hinge mount-

ing bolt washer, which is welded to the door hinge.

3. On completion, paint the affected area with touch-up

paint to prevent corrosion.

4. Install the door hinge. (Refer

P.42-132

.)

3. If the striker and latch do not engage properly, move the

striker up and down or to the left and right.

AC000592

MB990900

OR

MB991164

AB

AC206498

WASHER

BOLT

WASHER

DOOR HINGE

AD

WELD POINT

WELD POINT

AC003775

DOOR

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BODY

42-130

DOOR WINDOW GLASS ADJUSTMENT

M1423001000190

Check that the door glass moves while contacting the door
glass channel when it is raised and lowered fully. If not, adjust
the door window according to the following procedures.
1. Remove the door trim and waterproof film. (Refer to

P.42-134

.)

2. Raise the window glass, loosen the channel guide mounting

bolts and adjust the vertical tilt of the glass.

ADJUSTMENT AND REPLACEMENT WHEN
THERE IS A MALFUNCTION OF THE POWER
WINDOWS

M1429000900057

If the window glass automatically starts moving downwards at
the wrong time while it is being raised, carry out the following
adjustment or replacement procedures.
1. Remove the door trim and waterproof film. (Refer to

P.42-134

.)

NOTE: Insert a cushion or similar object to prevent damage
to the glass if it should happen to fall down.

2. Remove the window regulator assembly from the door

window glass, and then raise and lower the door window
glass by hand to check the operation force.

3. If the door window glass does not move up and down

smoothly, check or repair the following points.

• Check the installation condition of the runchannel.

• Repair any twisting in the door sash.

• Check the installation condition of the lower sash or the

center sash.

NOTE: The lower sash cannot normally be adjusted, but it
may be possible to adjust the sash span slightly within the
range allowed by manufacturing tolerances by pushing the
lower sash outwards while re-installing it.

4. If repair or adjustment is not possible, replace the door

assembly.

AC003776

CHANNEL GUIDE

AB

AC003777

RUNCHANNEL

DOOR
SASH

LOWER
SASH

AB