Mitsubishi Montero Sport (2004+). Manual — part 422
PROPELLER SHAFT
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PROPELLER SHAFT
25-7
REMOVAL SERVICE POINT
.
<<A>> PROPELLER SHAFT ASSEMBLY/FRONT PROPEL-
LER SHAFT ASSEMBLY/REAR PROPELLER SHAFT
ASSEMBLY REMOVAL
CAUTION
Remove the front propeller shaft assembly <4WD> in a
straight and level manner so as to ensure that the boot is
not damaged through pinching.
1. Place a mating mark on the differential companion flange
and flange yoke and remove the propeller shaft.
NOTE: Damage to the boot can be avoided, and the work
will be easier, if a piece of shop towel or similar material is
inserted in the boot.
2. Use the plug as a cover so that no foreign material gets into
the transmission or transfer.
AC003833 AB
MATING MARKS
ACX00641AB
PROPELLER
SHAFT
JOINT BOOT
RAG
JOINT
ASSEMBLY (BJ)
AC003840
PLUG
PLUG
AB
PROPELLER SHAFT
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PROPELLER SHAFT
25-8
INSTALLATION SERVICE POINT
.
>>A<< PROPELLER SHAFT ASSEMBLY/FRONT PROPEL-
LER SHAFT ASSEMBLY/REAR PROPELLER SHAFT
ASSEMBLY INSTALLATION
CAUTION
• Tighten the installation bolts after removing oil and
grease from threads to prevent them from loosening
due to lubrication.
• Be careful not to damage the lip section of the transfer
case oil seal when installing the propeller shaft.
1. To reuse the propeller shaft, align the mating marks that
were made during removal, and then install the propeller
shaft assembly to the companion flange.
2. When installing a new rear propeller shaft assembly, install it
so that the mark on the propeller shaft tube and the mark at
the side of the differential companion flange come nearest
(within 30-degree angle).
Tightening torque: 98
− 108 N⋅m (72 − 80 ft-lb)
ACX00642AB
OIL SEAL
AC003833 AB
MATING MARKS
PROPELLER SHAFT
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PROPELLER SHAFT
25-9
INSPECTION
M1251001100101
• Check the sleeve yoke, center yoke and flange yoke for
wear, damage or cracks.
• Check the propeller shaft yokes for wear, damage or
cracks.
• Check the sleeve yoke, center yoke and flange yoke for
wear, damage or cracks.
• Check the propeller shaft yokes for wear, damage or
cracks.
• Check the propeller shaft for bending, twisting or damage.
• Check the universal joints for smooth operation in all direc-
tions.
• Check the center bearing for smooth movement.
• Check the center bearing mounting rubber for damage or
deterioration.
PROPELLER SHAFT RUN-OUT
Limit: 0.6 mm (0.02 inch)
AC003841AB
ACX00643AB
PROPELLER SHAFT
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PROPELLER SHAFT
25-10
DISASSEMBLY AND ASSEMBLY
M1251001200108
<RWD>
Required Special Tools:
• MB990840: Universal Joint Remover/Installer
• MB991410: Collar
AC103634 AB
4
5
RUBBER MOUNT
9
7
4
6
3
1
2
3
1
2
4
N
186 N·m
137 ft-lb
8
9
10
2
1
3
4
5
DISASSEMBLY STEPS
<<A>> >>C<<
1.
SNAP RING
2.
GREASE FITTING
<<B>> >>B<<
3.
JOURNAL BEARING
4.
JOURNAL
5.
SLEEVE YOKE
6.
PROPELLER SHAFT (REAR)
7.
FLANGE YOKE
<<C>> >>A<<
8.
CENTER YOKE
<<D>> >>A<<
9.
CENTER BEARING ASSEMBLY
10. PROPELLER SHAFT (FRONT)
DISASSEMBLY STEPS
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