Mitsubishi Montero Sport (2004+). Manual — part 423

PROPELLER SHAFT

TSB Revision

PROPELLER SHAFT

25-11

<4WD>

Required Special Tools:

• MB990840 (Type 1, Type 2): Universal Joint

Remover/Installer

• MB991410 (Type 2): Collar

DISASSEMBLY SERVICE POINTS

.

<<A>> SNAP RING REMOVAL
Make mating marks on the flange yoke and propeller shaft.
Then, remove the snap rings.

.

AC103650

FRONT PROPELLER SHAFT
<TYPE1 (EXTERNAL SNAP RING TYPE)>

REAR PROPELLER SHAFT
<TYPE2 (INTERNAL SNAP RING TYPE)>

AB

3

1

5

4

2

9

3

1

2

4

8

3

1

2

4

7

5

6

49 - 59 N·m
36 - 43 ft-lb

3

4

DISASSEMBLY STEPS

<<A>> >>C<<

1.

SNAP RING

2.

GREASE FITTING

<<B>> >>B<<

3.

JOURNAL BEARING

4.

JOURNAL

5.

FLANGE YOKE

<<E>>

6.

SLEEVE FLANGE

7.

FRONT PROPELLER SHAFT
ASSEMBLY

8.

SLEEVE YOKE

9.

REAR PROPELLER SHAFT

DISASSEMBLY STEPS

AC003846

TYPE 1

TYPE 2

MATING MARKS

AB

MATING
MARKS

PROPELLER SHAFT

TSB Revision

PROPELLER SHAFT

25-12

<<B>> JOURNAL BEARING REMOVAL

CAUTION

Do not tap the journal bearings to remove them, as this will
upset the balance of the propeller shaft.
1. Use special tool MB990840 and MB991410 to press in the

journal bearing on one side, and take out the journal bearing
on the opposite side.

2. Insert special tool MB990840 and MB991410 into the other

side and press the journal to remove the first journal bearing
that was pushed.

.

<<C>> CENTER YOKE REMOVAL
Place a mating mark on the center yoke and front propeller
shaft, and then remove the center yoke.

.

<<D>> CENTER BEARING ASSEMBLY REMOVAL
After removing the rubber mount, use a commercially available
puller to remove the center bearing.

.

ACX00646 AB

TYPE 1: MB990840
TYPE 2: MB991410

MB990840

MB990840

TYPE 1: MB990840
TYPE 2: MB991410

MB990840

AC003847AB

MATING MARKS

AC003863AB

PULLER
(COMMERCIALLY
AVAILABLE)

PROPELLER SHAFT

TSB Revision

PROPELLER SHAFT

25-13

<<E>> SLEEVE FLANGE REMOVAL
Place a mating mark on the sleeve flange and front propeller
shaft assembly, and then remove the sleeve flange.

ASSEMBLY SERVICE POINTS

.

>>A<< CENTER BEARING ASSEMBLY/CENTER YOKE
INSTALLATION
1. Install the center bearing assembly to the propeller shaft

(Front) as shown in the illustration.

2. Align the mating marks on the center yoke and propeller

shaft (Front).

3. Press-fit the center bearing assembly with the center yoke

while tightening the self-locking nut.

.

AC003874 AC

MATING MARKS

AC003878AC

SELF-LOCKING
NUT

CENTER YOKE

CENTER BEARING
ASSEMBLY

PROPELLER
SHAFT (FRONT)

PROPELLER SHAFT

TSB Revision

PROPELLER SHAFT

25-14

>>B<< JOURNAL BEARING INSTALLATION

CAUTION

Be careful when pressing the journal bearings. If they are
pressed at an angle, the inside of the journal bearings will
be damaged.
1. Use special tool MB990840 to press the journal bearing into

the yoke until the snap ring groove is fully visible.

2. Use special tool MB990840 and MB991410 to press the

opposite side journal bearing into the yoke.

3. Align the mating marks on the yoke and propeller shaft, and

install the propeller shaft journal bearings.

.

AC003879

TYPE 1

TYPE 2

SNAP RING
GROOVE

SNAP RING
GROOVE

MB990840

AB

AC003880

TYPE 1

TYPE 2

MB990840

MB990840

MB990840

MB991410

AB

AC003887AB

MATING MARKS