Mitsubishi Montero Sport (2004+). Manual — part 498

INSTRUMENT PANEL ASSEMBLY

TSB Revision

INTERIOR

52A-37

INSTRUMENT PANEL ASSEMBLY

REMOVAL AND INSTALLATION

M1521001700208

WARNING

For removal and installation of the passenger's side air bag module, always observe the ser-
vice procedures described in GROUP 52B, Air Bag Module and Clock Spring

P.52B-84

.

The bolts and screws described below are used for installation of the instrument panel. They are indicated by
symbols in the illustration.

D: Thread diameter
L: Effective thread length

NAME

SYMBOL

SIZE (D

× L) mm (in)

COLOR

SHAPE

Tapping screw

A

5

× 12 (0.20 × 0.47)

-

B

5

× 14 (0.20 × 0.55)

C

5

× 16 (0.20 × 0.63)

D

5

× 20 (0.20 × 0.79)

E

5

× 12 (0.20 × 0.47)

Black

F

5

× 16 (0.20 × 0.63)

G

5

× 20 (0.20 × 0.79)

H

5

× 12 (0.20 × 0.47)

-

I

5

× 16 (0.20 × 0.63)

Washer assembled screw J

5

× 16 (0.20 × 0.63)

-

K

5

× 16 (0.20 × 0.63)

-

L

5

× 20 (0.20 × 0.79)

-

M

5

× 20 (0.20 × 0.79)

Black

Washer assembled bolt

N

6

× 16 (0.24 × 0.63)

-

O

8

× 20 (0.31 × 0.79)

-

P

6

× 20 (0.24 × 0.79)

-

Q

6

× 16 (0.24 × 0.63)

-

R

8

× 20 (0.31 × 0.79)

ACX01282

ACX01283

AC001594

AC003835

AC003836

AC003837

AC003838

ACX00614

INSTRUMENT PANEL ASSEMBLY

TSB Revision

INTERIOR

52A-38

Pre-removal and Post-installation Operation
• Floor Console Assembly Removal and Installation (Refer

to

P.52A-40

.)

• Steering Wheel and Column Cover Removal and Installa-

tion (Refer to GROUP 37A, Steering Column and Shaft

P.37A-25

.)

AC003259

19

20

N

Q

14

C

C

C

C

C

C

C

C

19

N

15

J

J

A

17

Q

18

M

16

7

11

8

A

12

13

3

4

F

L

M

1

E

2

10

G

9

M

K

5

M

M

6

AC

15

A

NOTE
: Metal clip position

REMOVAL STEPS

1. HOOD LOCK RELEASE HANDLE
2. KNEE PROTECTOR ASSEMBLY
3. KNEE PROTECTOR BRACKET
4. METER BEZEL ASSEMBLY
5. UNDER COVER
6. CORNER COVER
7. STOPPER
8. GLOVE BOX ASSEMBLY
9. ASHTRAY ASSEMBLY
10. AUDIO PANEL
11. RADIO AND TAPE PLAYER AND

BOX ASSEMBLY

12. CENTER UNDER COVER

ASSEMBLY

13. HEATER CONTROL ASSEMBLY

(REFER TO GROUP 55, HEATER
CONTROL ASSEMBLY AND A/C
SWITCH

P.55-35

.)

14. COMBINATION METER
15. SPEAKER
16. GLOVE BOX STRIKER
17. GLOVE BOX UPPER FRAME
18. FRONT PASSENGER'S SIDE AIR

BAG MODULE (REFER TO GROUP
52B, AIR BAG MODULES AND
CLOCK SPRING

P.52B-84

.)

19. SIDE DEFROSTER GRILL
20. INSTRUMENT PANEL ASSEMBLY

REMOVAL STEPS (Continued)

INSTRUMENT PANEL ASSEMBLY

TSB Revision

INTERIOR

52A-39

DISASSEMBLY AND ASSEMBLY

M1521001900194

AC003260

6

2

D

D

I

I

4

1

H

B

I

H

H

5

3

H

9

10

11

12

P

P

J

P

P

J

13

15

R

Q

J

14

R

J

R

S

3

8

AC

7

DISASSEMBLY STEPS

1. DEFROSTER NOZZLE ASSEMBLY
2. DISTRIBUTION DUCT
3. AIR OUTLET ASSEMBLY
4. COMBINATION METER

REINFORCEMENT

5. INSTRUMENT PANEL

REINFORCEMENT

6. MULTI-METER BRACKET
7. INSTRUMENT PAD

8. INSTRUMENT PANEL
9. STAY A
10. STAY B
11. STAY C
12. STAY D
13. GLOVE BOX FRAME
14. CENTER REINFORCEMENT
15. CENTER FRAME A

DISASSEMBLY STEPS (Continued)

FLOOR CONSOLE ASSEMBLY

TSB Revision

INTERIOR

52A-40

FLOOR CONSOLE ASSEMBLY

REMOVAL AND INSTALLATION

M1521002200176

AC003261AB

<RWD>

<4WD>

3

1

5

4

2

16

7

13

14

15

11

12

6

10

8

9

10

NOTE
: Metal clip position

<4WD>

REMOVAL STEPS

1. SHIFT LEVER KNOB <4WD>
2. CONSOLE PANEL
3. FRONT CONSOLE PANE TRAY

<RWD>

4. TRANSFER LEVER BOOT <4WD>
5. BOX
6. REAR FLOOR CONSOLE

ASSEMBLY

7. CONSOLE LID ASSEMBLY
8. KNOB

9. REAR HEATER CONTROL PANEL

ASSEMBLY

10. FOOT GRILL
11. SWITCH PANEL
12. OUTER CASE
13. SOCKET
14. HEATED SEAT SWITCH

<VEHICLES WITH HEATED SEAT>

15. PLUG
16. FRONT FLOOR CONSOLE

ASSEMBLY

REMOVAL STEPS (Continued)