Mitsubishi Montero Sport (2004+). Manual — part 505
BATTERY
TSB Revision
CHASSIS ELECTRICAL
54-7
CHARGE RATE
If the test indicator is white, the battery should be charged as outlined below. When the dot appears or when
maximum charge shown below is reached, charging should be stopped.
.
Charge Rate Chart
NOTE: *: Time which elapses before the engine can
be started.
BATTERY TEST
M1541001200551
BATTERY TESTING PROCEDURE
STEP 1. Check the battery cables.
Remove the negative cable, then the positive cable.
Check for dirty or corroded connections.
Q: Are the battery cables dirty or have corroded
connections?
YES :
Clean the battery cables. Then go to Step 2.
NO :
Go to Step 2.
STEP 2. Check the battery post.
Check for loose battery post.
Q: Are the battery post faulty?
YES :
Replace the battery. Then go to Step 4.
NO :
Go to Step 3.
STEP 3. Check the battery case and cover.
(1) Remove the hold-downs and shields.
(2) Check for broken/cracked case or cover.
Q: Is the battery case or cover faulty?
YES :
Replace the battery. Then go to Step 4.
NO :
Go to Step 4.
STEP 4. Check the open circuit voltage.
(1) Turn headlights on for 15 seconds.
(2) Turn headlights off for two minutes to allow
battery positive voltage to stabilize.
(3) Disconnect the battery cables.
(4) Read open circuit voltage.
Q: Is open circuit voltage 12.4 volts or more?
YES :
Go to Step 5.
NO :
Charge the battery at 5 amps for 10.4 hours.
Then re-test.
STEP 5. Check the load test.
(1) Connect a load tester to the battery.
(2) Load the battery at the recommended discharge
rate (See LOAD TEST RATE CHART) for 15
seconds.
(3) Read voltage after 15 seconds, then remove
load.
(4) Compare the measured value with the minimum
voltage. (See LOAD TEST CHART.)
Q: Is the voltage higher than minimum voltage?
YES :
The battery is normal.
NO :
Replace the battery. Then go to Step 4.
LOAD TEST CHART
BATTERY
75D23R (520 amps)
80D26R (582 amps)
Slow charging
5 amps 10.4 hours
5 amps 12 hours
10 amps 5.2 hours
10 amps 16 hours
Fast charging
20 amps 2.5 hours
20 amps 2.5 hours
30 amps 1.5 hours
30 amps 1.5 hours*
TEMPERATURE
°C (°F)
21 (70)
AND
ABOVE
16 (60)
10 (50)
4 (40)
−1 (30)
−7 (20)
−12 (10) −18 (0)
Minimum voltage
9.6
9.5
9.4
9.3
9.1
8.9
8.7
8.5
IGNITION SWITCH
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CHASSIS ELECTRICAL
54-8
LOAD TEST RATE CHART
IGNITION SWITCH
IGNITION SWITCH AND IMMOBILIZER SYSTEM
M1543009900903
GENERAL DESCRIPTION
.
Ignition key reminder tone alarm
The ignition key reminder tone alarm will sound
under the following condition, and warn the driver to
remove the ignition key.
The driver's door is opened when the ignition switch
is at "LOCK" (OFF) or "ACC" position.
However, the light reminder tone alarm will take pre-
cedence over this function.
.
Ignition key hole illumination light
If the driver's door is opened when the ignition key is
not inserted in the ignition key cylinder or the ignition
switch is at "ACC" or "LOCK" (OFF) position, the
ignition key hole will be illuminated. Then, after the
driver's door is closed, the key hole will be extin-
guished in approximately 15 seconds.
.
Immobilizer system
The immobilizer system consists of the ignition key,
the key ring antenna, the immobilizer-ECU, and the
PCM. The ignition key has a built-in transponder. The
key ring antenna is installed on the steering lock key
cylinder. Only the registered ignition key permits the
engine to start, therefore, the engine can never be
started by means of a forged key or by connecting
the ignition wiring directly. The system is significantly
safe and reliable against theft. In addition, the driver
has only to turn the ignition switch to the "ON" posi-
tion to activate the immobilizer system. If the require-
ments for starting the engine are not satisfied, the
engine will be immobilized. If the ignition key is lost
or another ignition key is added, the encrypted code
can be registered or erased by using scan tool. If the
ignition switch is turned to the "ON" position by using
the ignition key, which does not include the transpon-
der, includes an unregistered transponder, or has an
incorrect ID code, "SECURITY" indicator inside the
combination meter will flash.
EQUIPMENT DIAGNOSIS
IGNITION SWITCH DIAGNOSIS
M1543009900914
INTRODUCTION TO IGNITION SWITCH DIAGNOSIS
An ETACS-ECU is mounted in all vehicles. This
ETACS-ECU controls the ignition key reminder and
ignition key hole illumination light timer. The ignition
key reminder tone alarm alerts the driver that the
ignition key has not been removed. If any of the fol-
lowing symptoms occur, there is a malfunction:
• The tone alarm does not stop sounding when the
ignition key is turned to the "ON" position.
• The tone alarm does not stop sounding when the
ignition key is removed.
• The tone alarm does not sound when the ignition
key is inserted (turned to the "OFF" position) and
the driver's door is opened.
The ignition key hole illumination light timer illumi-
nates the ignition switch for certain conditions. If any
of the following symptoms occur, there is a malfunc-
tion:
• The ignition key hole illumination light does not
go off.
• The ignition key hole illumination light does not
illuminate when the driver's door is opened.
• The ignition key hole illumination light does not
go out when the ignition key is turned to the "ON"
position.
Load test
300 amps
300 amps
Cranking ratio [
−18°C (0°F)]
520 amps
582 amps
Reserve capacity
118 minutes
133 minutes
Application
75D23R
80D26R
IGNITION SWITCH
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CHASSIS ELECTRICAL
54-9
IGNITION SWITCH DIAGNOSTIC TROUBLESHOOTING STRATEGY
M1543006900487
Use these steps to plan your diagnostic strategy. If
you follow them carefully, you will be sure that you
have exhausted most of the possible ways to find an
ignition switch fault.
1. Gather information from the customer.
2. Verify that the condition described by the
customer exists.
3. Find the malfunction by following the Symptom
Chart.
4. Verify that the malfunction is eliminated.
DIAGNOSIS FUNCTION
M1543007000498
HOW TO CONNECT SCAN TOOL (MUT-III)
Required Special Tools:
• MB991958: Scan Tool (MUT-III Sub Assembly)
• MB991824: Vehicle Communication Interface (V.C.I.)
• MB991827: MUT-III USB Cable
• MB991911: MUT-III Main Harness B (Vehicles without
CAN communication system)
CAUTION
To prevent damage to scan tool MB991958, always turn the
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991958.
1. Ensure that the ignition switch is at the "LOCK" (OFF)
position.
2. Start up the personal computer.
3. Connect special tool MB991827 to special tool MB991824
and the personal computer.
4. Connect special tool MB991911 to special tool MB991824.
5. Connect special tool MB991911 to the data link connector.
6. Turn the power switch of special tool MB991824 to the "ON"
position.
NOTE: When special tool MB991824 is energized, special
tool MB991824 indicator light will be illuminated in a green
color.
7. Start the MUT-III system on the personal computer.
NOTE: Disconnecting the scan tool MB991958 is the
reverse of the connecting sequence, making sure that the
ignition switch is at the "LOCK" (OFF) position.
AK303629AB
MB991911
MB991827
MB991824
16-PIN
IGNITION SWITCH
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CHASSIS ELECTRICAL
54-10
SYMPTOM CHART
M1543007200674
SYMPTOM
INSPECTION
PROCEDURE NO.
REFERENC
E PAGE
Ignition key hole
illumination light
system
When the driver's side door is opened, the
ignition key hole illumination light does not
illuminate.
1
The ignition key hole illumination light does not
go out.
2
The ignition key hole illumination light does not
go out when the ignition key is turned to the
"ON" position (However, it goes out after 15
seconds.)
3
Ignition key reminder
tone alarm
The ignition key reminder tone alarm does not
stop sounding when the ignition key is turned
to the "ON" position (The tone alarm stops
sounding by closing the driver's door.)
3
The ignition key reminder tone alarm does not
stop sounding by removing the ignition key.
(The tone alarm stops sounding by closing the
driver's door.)
4
The ignition key reminder tone alarm does not
sound when the ignition key is inserted and the
driver's door is opened. (The ignition key is
turned to "OFF".)
5
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