Mitsubishi Montero Sport (2004+). Manual — part 133
IGNITION SYSTEM
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ENGINE OVERHAUL
11B-7
INSTALLTION SERVICE POINT
.
>>A<< THROTTLE BODY GASKET INSTALLATION
Position the tab of gasket as shown in the illustration.
IGNITION SYSTEM
REMOVAL AND INSTALLATION
M1113001600060
AK000430
THROTTLE
BODY GASKET
TAB
AB
AK000431
2
25 ± 5 N·m
18 ± 4 ft-lb
AB
1
REMOVAL STEPS
1.
SPARK PLUG CABLES
2.
SPARK PLUGS
TIMING BELT
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ENGINE OVERHAUL
11B-8
TIMING BELT
REMOVAL AND INSTALLATION
M1113001900607
Required Special Tools:
• MB990767: End Yoke Holder
• MD998715: Pins
• MD998767: Tensioner Pulley Wrench
• MD998769: Crankshaft Spacer
AK000432
AB
44 ± 10 N·m
32 ± 7 ft-lb
88 ± 10 N·m
65 ± 7 ft-lb
14 ± 1 N·m
124 ± 9 in-lb
48 ± 6 N·m
35 ± 4 ft-lb
23 ± 3 N·m
17 ± 2 ft-lb
4
5
6
1
2
3
7
8
9
14
15
16
11
12
13
17
10
14 ± 1 N·m
124 ± 9 in-lb
(M8 BOLT)
8.5 ± 0.5 N·m
75 ± 4 in-lb
44 ± 5 N·m
32 ± 4 ft-lb
11 ± 1 N·m
97 ± 9 in-lb
(M6 BOLT)
8.5 ± 0.5 N·m
75 ± 4 in-lb
11 ± 1 N·m
97 ± 9 in-lb
(M6 BOLT)
11 ± 1 N·m
97 ± 9 in-lb
(M6 BOLT)
5.0 ± 1.0 N·m
44 ± 9 in-lb
21
20
18
19
REMOVAL STEPS
1. TIMING BELT FRONT COVER CAP
2. TIMING BELT FRONT UPPER
COVER, RIGHT
3. TIMING BELT FRONT UPPER
COVER, LEFT
4. TIMING BELT FRONT LOWER
COVER
<<A>> >>D<<
5. TIMING BELT
6. CRANKSHAFT POSITION SENSOR
7. CRANKSHAFT POSITION SENSOR
>>C<<
8. AUTO-TENSIONER
9. TENSIONER PULLEY
10. TENSIONER ARM
11. SHAFT
12. IDLER PULLEY
13. IDLER PULLEY SPACER
>>B<<
14. CRANKSHAFT SPROCKET
>>B<<
15. CRANKSHAFT SPACER
>>B<<
16. CRANKSHAFT SENSING BLADE
<<B>> >>A<<
17. CAMSHAFT SPROCKET BOLT
18. CAMSHAFT SPROCKET
19. HARNESS PROTECTOR
20. TIMING BELT REAR LEFT COVER
21. TIMING BELT REAR RIGHT COVER
REMOVAL STEPS (Continued)
TIMING BELT
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ENGINE OVERHAUL
11B-9
REMOVAL SERVICE POINTS
.
<<A>> TIMING BELT REMOVAL
CAUTION
Water or oil on the belt shortens its life drastically, so the
removed timing belt, sprocket, and tensioner must be kept
free from oil and water. Do not immerse parts in cleaning
solvent.
Mark the belt running direction for reference in reinstallation.
NOTE: If there is oil or water on any part, check the front case
oil seal, camshaft oil seal, and water pump for leaks.
.
<<B>> CAMSHAFT SPROCKET BOLT REMOVAL
Use special tools MB990767 and MD998715 to prevent the
camshaft sprocket from turning, and then loosen the camshaft
sprocket bolt.
INSTALLATION SERVICE POINTS
.
>>A<< CAMSHAFT SPROCKET BOLT INSTALLATION
Use special tools MB990767 and MB998715 to prevent the
camshaft sprocket from turning, and then tighten the camshaft
sprocket bolt.
Tightening torque: 88
± 10 N⋅m (65 ± 7 ft-lb)
.
AK302434
AK302435AB
MB990767
MD998715
AK302436AB
MB990767
MD998715
TIMING BELT
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ENGINE OVERHAUL
11B-10
>>B<< CRANKSHAFT SENSING BLADE/CRANKSHAFT
SPACER/CRANKSHAFT SPROCKET INSTALLATION
1. Clean the hole in the crankshaft sprocket.
2. Clean and degrease the mating surfaces of the crankshaft
sprocket, sensing blade, and spacer.
NOTE: Degreasing is necessary to prevent decrease in friction
on the mating surfaces due to presence of oil.
.
>>C<< AUTO-TENSIONER INSTALLATION
If the auto-tensioner rod is fully extended, set it in the retracted
position with the following procedure.
1. Set the auto-tensioner in a vice.
2. Slowly close the vice to force the rod in until set hole (A) of
the rod is lined up with set hole (B) of the cylinder.
3. Insert a wire [1.4 mm (0.06 inch) in diameter] into the set
holes.
4. Remove the auto-tensioner from the vice.
.
>>D<< TIMING BELT INSTALLATION
CAUTION
If the camshaft sprocket is rotated with the piston at the
top dead center on the compression stroke of the number
1 cylinder, the valve and piston might interfere.
1. Move the timing mark of the crankshaft sprocket three teeth
to slightly lower the piston below the top dead center on the
compression stroke of the number 1 cylinder.
2. Line up the timing marks of the left bank camshaft sprocket.
3. Line up the timing marks of the right bank camshaft
sprocket.
AK101126AB
AK101126
CRANKSHAFT SENSING BLADE
DEGREASE
CLEAN
OIL PUMP CASE
CRANKSHAFT
SPACER
CRANKSHAFT
SPROCKET
CRANKSHAFT
AKX00653
A
B
AB
AKX01373
CRANKSHAFT SPROCKET
TIMING MARKS
AB
AK000021AB
RIGHT
BANK
LEFT
BANK
CAMSHAFT SPROCKET
TIMING MARKS
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