Mitsubishi Montero Sport (2004+). Manual — part 132

SPECIAL TOOLS

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ENGINE OVERHAUL

11B-3

MD998051
Cylinder head bolt
wrench

General service tool

Loosening and tightening cylinder
head bolts

MD998735
Valve spring
compressor

MD998735-01

Compression of valve spring

MD998772
Valve spring
compressor

MLR-MD998772 or
General service tool

Compression of valve spring

MD998774
Valve stem seal
installer

MD998774-01

Installation of valve stem seal

MD998717
Crankshaft front oil
seal installer

MD998717-01

Installation of crankshaft front oil
seal

MD998054
Oil pressure switch
wrench

General service tool or
MD998054-01

Removal and installation of oil
pressure switch

MD998718
Crankshaft rear oil seal
installer

MD998718-01

Installation of crankshaft rear oil
seal

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

GENERATOR AND DRIVE BELT

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ENGINE OVERHAUL

11B-4

GENERATOR AND DRIVE BELT

REMOVAL AND INSTALLATION

M1113001300229

Required Special Tool:

• MD998781: Flywheel Stopper

AK200233AB

5

1

2

3

7

9

15

16

10

13

14

12

22 ± 4 N·m
16 ± 3 ft-lb

8

11 ± 1 N·m
97 ± 9 in-lb

185 ± 5 N·m
137 ± 3 ft-lb

11 ± 1 N·m
97 ± 9 in-lb

11 ± 1 N·m
97 ± 9 in-lb

39 ± 5 N·m
29 ± 4 ft-lb

39 ± 5 N·m
29 ± 4 ft-lb

44 ± 5 N·m
32 ± 4 ft-lb

49 ± 5 N·m
36 ± 4 ft-lb

23 ± 3 N·m
17 ± 2 ft-lb

24 ± 4 N·m
17 ± 3 ft-lb

18

19

41 ± 8 N·m
30 ± 5 ft-lb

17 ± 2 N·m
13 ± 1 ft-lb

17

44 ± 5 N·m
32 ± 4 ft-lb

6

11

4

REMOVAL STEPS

1. COOLING FAN
2. FAN CLUTCH
3. DRIVE BELT
4. COOLING FAN PULLEY
5. COOLING FAN BRACKET
6. DRIVE BELT TENSIONER PULLEY
7. TIMING INDICATOR
8. GENERATOR
9. ACCESSORY MOUNT STAY
10. TUBE

11. OIL FILLER CAP
12. OIL FILLER
13. ENGINE HANGER
14. ACCESSORY MOUNT
15. ADJUSTING BOLT
16. ADJUSTING STUD

<<A>> >>A<<

17. CRANKSHAFT BOLT
18. CRANKSHAFT PULLEY WASHER
19. DAMPER PULLEY

REMOVAL STEPS (Continued)

GENERATOR AND DRIVE BELT

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ENGINE OVERHAUL

11B-5

REMOVAL SERVICE POINT

.

<<A>> CRANKSHAFT BOLT LOOSENING
1. Using special tool MD998781, hold the drive plate.
2. Remove the crankshaft bolt.

INSTALLATION SERVICE POINT

.

>>A<< CRANKSHAFT BOLT TIGHTENING
1. Using special tool MD998781, hold the drive plate.

2. Clean the bolt hole in crankshaft bolt and damper pulley’s

seating surface.

3. Degrease the cleaned seating surface of the damper pulley.
4. Install the damper pulley.
5. Apply oil to the threads of crankshaft bolt and the outer

surface of washer.

6. Install the washer to the crankshaft bolt with its inside

chamfered side toward the bolt head.

7. Tighten the crankshaft bolt to the specified torque.

Tightening torque: 185

± 5 N⋅m (137 ± 3 ft-lb)

AKX01329

MD998781

AB

AKX01329

MD998781

AB

AK200929AB

INSIDE CHAMFERED SIDE

CLEAN

DEGREASE

WASHER

CRANKSHAFT

DAMPER PULLEY

CRANKSHAFT
BOLT

INTAKE MANIFOLD PLENUM AND THROTTLE BODY ASSEMBLY

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ENGINE OVERHAUL

11B-6

INTAKE MANIFOLD PLENUM AND THROTTLE BODY

ASSEMBLY

REMOVAL AND INSTALLATION

M1113003300162

AK000429

12 ± 1 N·m
106 ± 8 in-lb

11 ± 1 N·m
97 ± 9 in-lb

14 ± 1 N·m
124 ± 9 in-lb

18 ± 2 N·m
13 ± 1 ft-lb

4.9 ± 1.0 N·m
43 ± 9 in-lb

59 ± 10 N·m
43 ± 7 ft-lb

35 ± 6 N·m
26 ± 4 ft-lb

18 ± 2 N·m
13 ± 1 ft-lb

18 ± 2 N·m
13 ± 1 ft-lb

18 ± 2 N·m
13 ± 1 ft-lb

18 ± 2 N·m
13 ± 1 ft-lb

22 ± 4 N·m
16 ± 3 ft-lb

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

AB

18 ± 2 N·m
13 ± 1 ft-lb

REMOVAL STEPS

1. IGNITION COIL
2. IGNITION POWER TRANSISTOR
3. EGR VALVE
4. EGR VALVE GASKET
5. BOOST SENSOR
6. O-RING
7. EGR PIPE
8. EGR PIPE GASKET
9. INTAKE MANIFOLD PLENUM STAY

10. WATER OUTLET FITTING BRACKET
11. THROTTLE BODY

>>A<<

12. THROTTLE BODY GASKET
13. AIR INTAKE FITTING
14. INTAKE FITTING GASKET
15. UPPER INTAKE MANIFOLD
16. INTAKE MANIFOLD PLENUM

GASKET

REMOVAL STEPS (Continued)