Mitsubishi Montero Sport (2004+). Manual — part 724

TRANSMISSION FLUID COOLER, HOSE AND PIPE

TSB Revision

AUTOMATIC TRANSMISSION

23A-461

INSTALLATION SERVICE POINTS

.

>>A<< FEED HOSE/RETURN HOSE INSTALLATION
1. Insert the hoses up to bulge A in the illustration on the

nipples and tubes.

2. Attach the hose clips at the positions shown in the

illustration being sure that they are not on top of bulge B
shown in the illustration.

.

>>B<< FEED TUBE/RETURN TUBE/EYE BOLT
INSTALLATION
Fit the eye bolts to the transmission and transfer assembly
loosely, locate the tubes with clamps, and then tighten the eye
bolts to the specified torque. Tighten the clamps in order of their
location, the closest to the transmission and transfer assembly
first.

AC004534

RADIATOR SIDE

A

A

B

B

RETURN TUBE OR FEED TUBE SIDE

MARK

HOSE CLIP

HOSE

HOSE CLIP

MARK

HOSE

3 mm (0.12 in)

3 mm (0.12 in)

AB

POWERTRAIN CONTROL MODULE (PCM)

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AUTOMATIC TRANSMISSION

23A-462

POWERTRAIN CONTROL MODULE (PCM)

REMOVAL AND INSTALLATION

M1231121600084

Pre-removal and Post-installation Operation
• Glove Box Assembly Removal and Installation (Refer to

GROUP 52A, Instrument Panel Assembly

P.52A-37

.)

• Cowl Side Trim Removal and Installation (Refer to

GROUP 52A, Trims

P.52A-41

.)

AC103796 AC

2

1

5 N·m
44 in-lb

5 N·m
44 in-lb

9 N·m
80 in-lb

1.

POWERTRAIN CONTROL
MODULE (PCM)

2.

POWERTRAIN CONTROL
MODULE (PCM) BRACKET

4WD INDICATOR ECU

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AUTOMATIC TRANSMISSION

23A-463

4WD INDICATOR ECU

REMOVAL AND INSTALLATION

M1231010900103

INSPECTION

M1231119600076

4WD INDICATOR-ECU

1. Measure the voltage with the control unit and harness still

connected.

2. Ground terminal (8) and then measure the terminal voltage.

AC004536

1

2

3

AB

REMOVAL STEPS

1.

FRONT SCUFF PLATE
ATTACHING SCREW

2.

COWL SIDE TRIM

3.

4WD INDICATOR-ECU

REMOVAL STEPS (Continued)

AC004538 AB

A

VIEW A

SPECIFICATIONS

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AUTOMATIC TRANSMISSION

23A-464

SPECIFICATIONS

FASTENER TIGHTENING SPECIFICATIONS

M1231104700141

ITEM

SPECIFICATION

A/T key interlock and shift lock mechanisms
Key interlock cable mounting nut

12 N

⋅m (106 in-lb)

Shift lock cable mounting nut

12 N

⋅m (106 in-lb)

Oil pan
No.2 crossmember frame bolt

64 N

⋅m (47 ft-lb)

No.2 crossmember to rear engine support insulator bolt <R4A51>

20

− 24 N⋅m (15 − 18 ft-lb)

Oil pan mounting bolt

11 N

⋅m (98 in-lb)

Rear engine support insulator to transmission nut <R4A51>

22 N

⋅m (16 ft-lb)

Transmission fluid dipstick guide mounting lower bolt

44 N

⋅m (32 ft-lb)

Transmission fluid dipstick guide mounting upper bolt

24 N

⋅m (18 ft-lb)

Transmission mounting bracket to transmission mounting insulator nut
<V4A51>

49 N

⋅m (36 ft-lb)

Transmission range switch
Adjusting nut

24 N

⋅m (18 ft-lb)

Transmission range switch body mounting bolt

10

− 12N⋅m (89 − 106 in-lb)

Powertrain control module (PCM)
Powertrain control module (PCM) mounting
bolt

M6

5 N

⋅m (44 in-lb)

Ground

9 N

⋅m (80 in-lb)

Powertrain control module (PCM) bracket mounting bolt

5 N

⋅m (44 in-lb)

Transmission assembly
Adjusting nut

24 N

⋅m (18 ft-lb)

Cable bracket mounting bolt <V4A51>

12 N

⋅m (106 in-lb)

Cover mounting bolt

9.8

− 12 N⋅m (87 − 106 in-lb)

Eye bolt

39

− 44 N⋅m (29 − 32 ft-lb)

No.2 crossmember frame bolt

64 N

⋅m (47 ft-lb)

No.2 crossmember to rear engine support insulator bolt <R4A51>

20

− 24 N⋅m (15 − 18 ft-lb)

Rear engine mount bracket to transmission bolt <V4A51>

44 N

⋅m (33 ft-lb)

Rear engine support insulator to transmission nut <R4A51>

22 N

⋅m (16 ft-lb)

Starter mounting bolt

31 N

⋅m (23 ft-lb)

Torque converter and drive plate connection bolt

45

− 52 N⋅m (33 − 38 ft-lb)

Transfer oil drain plug

29

− 34 N⋅m (21 − 25 ft-lb)

Transfer oil filler plug

29

− 34 N⋅m (21 − 25 ft-lb)

Transmission assembly lower part coupling bolt (engine to transmission)

88 N

⋅m (65 ft-lb)

Transmission assembly upper part coupling bolt (transmission to engine)

74 N

⋅m (55 ft-lb)

Transmission fluid dipstick guide mounting bolt (engine side)

24 N

⋅m (18 ft-lb)

Transmission fluid dipstick guide mounting bolt (transmission side)

44 N

⋅m (32 ft-lb)

Transmission mounting bracket to transmission mounting insulator nut
<V4A51>

49 N

⋅m (36 ft-lb)