Mitsubishi Montero Sport (2004+). Manual — part 411
DRIVE SHAFT ASSEMBLY
TSB Revision
FRONT AXLE
26-25
DRIVE SHAFT ASSEMBLY
REMOVAL AND INSTALLATION
M1261003500485
Required Special Tool:
• MB991897: Ball Joint Remover
Pre-removal Operation
• Under Cover Removal (Refer to GROUP 42, Under cover
.)
Post-installation Operation
• Press the dust cover with a finger to check whether the
dust cover is cracked or damaged.
• Gear Oil Supplying (Refer to
• Under Cover Installation (Refer to GROUP 42, Under
• Wheel Alignment Check and Adjustment (Refer to
GROUP 33A, On-vehicle Service
AC004699 AB
FRONT HUB SHIM
SET
118 - 177 N·m
87 - 131 ft-lb
59 - 88 N·m
44 - 65 ft-lb
88 N·m
65 ft-lb
88 - 103 N·m
65 - 76 ft-lb
12 N·m
106 in-lb
44 N·m
32 ft-lb
49 - 59 N·m
36 - 43 ft-lb
RIGHT-SIDE DRIVESHAFT
LEFT-SIDE DRIVESHAFT
13
12
10
6
7
9
12
8
5
3
11
3
4
5
1
2
N
N
N
SEALANT: 3M™ AAD PART
NO.8672, 8679, 8678, 8661,
8663 OR EQUIVALENT
REMOVAL
STEPS
<<A>>
1. CALIPER
ASSEMBLY
2. FRONT
SPEED
SENSOR
<VEHICLES WITH ABS> (REFER TO
GROUP 35B, WHEEL SPEED
SENSOR
.)
3. HUB CAP
>>C<<
•
DRIVESHAFT END PLAY
ADJUSTMENT
4. SNAP
RING
5. SHIM
6. STABILIZER BAR CONNECTION
7. SHOCK ABSORBER LOWER
MOUNTING BOLT
<<B>>
8. TIE ROD END CONNECTION
<<B>>
9. LOWER ARM BALL JOINT
CONNECTION
<<B>>
10. UPPER ARM BALL JOINT
CONNECTION
<<C>> >>B<<
11. KNUCKLE AND FRONT HUB
ASSEMBLY
<<D>> >>A<<
12. DRIVESHAFT ASSEMBLY
13. CIRCLIP
REMOVAL
STEPS
(Continued)
DRIVE SHAFT ASSEMBLY
TSB Revision
FRONT AXLE
26-26
REMOVAL SERVICE POINTS
.
<<A>> CALIPER ASSEMBLY REMOVAL
Secure the removed caliper assembly with wire to prevent it
from falling off.
.
<<B>> TIE ROD END /LOWER ARM BALL JOINT /UPPER
ARM BALL JOINT DISCONNECTION
CAUTION
• Do not remove the nut from the ball joint. Loosen it and
use the special tool to avoid possible damage to ball
joint threads.
• Hang the special tool with a cord to prevent from fall-
ing.
1. Install special tool MB991897 as shown in the figure.
2. Turn the bolt and knob as necessary to make the jaws of
special tool MB991897 parallel, tighten the bolt by hand and
confirm that the jaws are still parallel.
NOTE: When adjusting the jaws in parallel, make sure the
knob is in the position shown in the figure.
3. Tighten the bolt with a wrench to disconnect the tie rod end.
.
<<C>> KNUCKLE AND FRONT HUB ASSEMBLY REMOVAL
1. Press down the lower arm and remove the upper knuckle
towards you.
NOTE: Pull the DOJ side of the driveshaft assembly out
slightly from the front differential carrier.
2. Slightly back off driveshaft from the knuckle. Remove the
lower knuckle holding nut from the lower arm ball joint.
3. Disconnect the knuckle and lower ball joint.
CAUTION
Do not damage the knuckle oil seals with the driveshaft
spline.
4. Remove the knuckle and front hub assembly from the
driveshaft assembly.
.
AC106820 AB
CORD
BOLT
MB991897
NUT
BALL JOINT
AC106821
KNOB
PARALLEL
BOLT
CORRECT
WRONG
AC
AC004701 AB
DRIVE SHAFT ASSEMBLY
TSB Revision
FRONT AXLE
26-27
<<D>> DRIVESHAFT (LEFT SIDE) REMOVAL
CAUTION
When pulling the driveshaft out from the differential car-
rier, be careful that the spline part of the driveshaft does
not damage the oil seal.
INSTALLATION SERVICE POINTS
.
>>A<< DRIVE SHAFT (LEFT SIDE) INSTALLATION
CAUTION
Do not damage the oil seal of the differential carrier by the
drive shaft splines.
.
>>B<< KNUCKLE AND FRONT HUB ASSEMBLY
INSTALLATION
CAUTION
Do not damage the knuckle oil seal with the drive shaft
splines.
1. Insert the knuckle and front hub assembly to the driveshaft.
2. Assemble knuckle and lower ball joint and temporarily
tighten slotted nut.
3. Press up the lower arm and lock upper ball joint onto the
upper arm.
4. Tighten the lower ball joint mounting nuts to the specified
torque.
Tightening torque: 118
− 177 N⋅m (87 − 131 ft-lb)
.
>>C<< DRIVESHAFT END PLAY ADJUSTMENT
1. Push the driveshaft in by hand toward the knuckle until they
touch.
2. Measure the clearance between the drive flange and the
spacer with a feeler gauge as shown in the illustration.
Standard value: 0.4
− 0.7 mm (0.02 − 0.03 inch)
3. If the amount of play is not within the standard value, adjust
by selecting a shim that will bring the play to the standard
value.
NOTE: The shims available range from 0.3 mm (0.01 inch)
thick to 0.6 mm (0.02 inch) thick in steps of 0.1 mm (0.004
inch), and from 0.9 mm (0.04 inch) thick to 1.8 mm (0.07
inch) thick in steps of 0.3 mm (0.01 inch).
AC004702 AB
AC004703AB
AC004633 AB
DRIVE SHAFT ASSEMBLY
TSB Revision
FRONT AXLE
26-28
DISASSEMBLY AND ASSEMBLY
M1261003700229
CAUTION
Never disassemble the BJ assembly except when replacing the BJ boot.
NOTE:
.
•
DOJ: Double Offset Joint
•
BJ: Birfield Joint
Required Special Tool:
• MB991561: Boot Band Crimping Tool
AC004715 AB
BOOT REPAIR KIT (BJ)
BJ REPAIR KIT
DOJ REPAIR KIT
BOOT REPAIR KIT (DOJ)
10
2
3
1
8
12
12
4
8
9
7
4
3
6
10
2
1
(LH)
(RH)
11
12
3
8
1
2
3
12
8
1
2
13
14
15
12
4
8
9
7
10
1
4
5
3
6
2
N
N
N
(LH)
(RH)
11
DISASSEMBLY
STEPS
1. DOJ BOOT BAND (LARGE)
2. DOJ BOOT BAND (SMALL)
3. CIRCLIP
4. DOJ
OUTER
RACE
5. DUST COVER
<<A>>
6. BALLS
<<B>>
7. DOJ CAGE
8. SNAP
RING
9. DOJ INNER RACE
<<C>>
10. DOJ BOOT
11. BJ ASSEMBLY
12. CIRCLIP
13. BJ BOOT BAND (SMALL)
14. BJ BOOT BAND (LARGE)
15. BJ BOOT
ASSEMBLY
STEPS
12. CIRCLIP
11. BJ ASSEMBLY
>>A<<
9. DOJ
ASSEMBLY
>>A<<
8. SNAP
RING
>>A<<
7. DOJ
CAGE
>>A<<
6. BALLS
>>B<<
4. DOJ
OUTER
RACE
5. DUST
COVER
3. CIRCLIP
>>C<<
10. DOJ BOOT
>>C<<
2. DOJ BOOT BAND (SMALL)
>>C<<
1. DOJ BOOT BAND (LARGE)
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