Mitsubishi Montero Sport (2004+). Manual — part 606
COMPRESSOR ASSEMBLY
TSB Revision
HEATER, AIR CONDITIONING AND VENTILATION
55-51
COMPRESSOR
M1552004600518
DISASSEMBLY AND ASSEMBLY
Required Special Tools:
• MB991367: Special Spanner
• MB991386: Pin
DISASSEMBLY SERVICE POINT
.
<<A>> NUT REMOVAL
Use special tools MB991367 and MB991386 to hold the A/C
compressor clutch, and remove the nut.
AC002868
1
2
3
4
5
6
7
8
AB
N
DISASSEMBLY STEPS
1.
BOLT
2.
PULLEY
>>E<<
•
AIR GAP ADJUSTMENT
<<A>>
>>D<<
3.
NUT
>>C<<
4.
ARMATURE PLATE
5.
SHIMS
>>B<<
6.
SNAP RING
7.
ROTOR
>>A<<
8.
CLUTCH COIL
DISASSEMBLY STEPS
AC003058AB
MB991367
MB991386
COMPRESSOR ASSEMBLY
TSB Revision
HEATER, AIR CONDITIONING AND VENTILATION
55-52
ASSEMBLY SERVICE POINTS
.
>>A<< CLUTCH COIL INSTALLATION
When installing the clutch coil to the A/C compressor boy,
install so that the pin hole of the A/C compressor body and the
clutch coil projection are aligned.
.
>>B<< SNAP RING INSTALLATION
Install the snap ring so that the tapered surface is to the out-
side.
.
>>C<< ARMATURE PLATE INSTALLATION
Align the serration protrusion on the crankshaft with the notch
on the armature and install.
.
>>D<< NUT INSTALLATION
Use special tools MB991367 and MB991386 to hold the A/C
compressor clutch, and tighten the nut in the same manner as
for removal.
.
AC003059 AB
CLUTCH COIL
PROJECTION
COMPRESSOR
BODY PIN HOLE
AC003061AB
SNAP-RING
ROTOR
FIELD CORE
TAPERED PART
AC003060AB
ARMATURE
PLATE
SERRATION
NOTCH
SERRATION PROTRUSION
CRANKSHAFT
AC003058AB
MB991367
MB991386
COMPRESSOR ASSEMBLY
TSB Revision
HEATER, AIR CONDITIONING AND VENTILATION
55-53
>>E<< AIR GAP ADJUSTMENT
Check whether or not the air gap of the clutch is within the stan-
dard value.
Standard value: 0.3
− 0.5 mm (0.01 − 0.02 inch)
NOTE: If there is a deviation of the air gap from the standard
value, make the necessary adjustment by adjusting the number
of shims.
AC003057
FEELER GAUGE
AB
CONDENSER AND CONDENSER FAN MOTOR
TSB Revision
HEATER, AIR CONDITIONING AND VENTILATION
55-54
CONDENSER AND CONDENSER FAN MOTOR
REMOVAL AND INSTALLATION
M1552006700447
Pre-removal and Post-installation Operation
• Radiator Grill Removal and Installation (Refer to GROUP
51, Grill, Molding and Garnish
• Front Bumper Removal and Installation (Refer to GROUP
AC002869
1
2
3
4
5
6
7
8
9
PIPING CONNECTION
COMPRESSOR OIL:
SUN PAG56
7
N
8
N
AB
8
CONDENSER FAN MOTOR
REMOVAL STEPS
1.
HOOD LOCK STAY
2.
CONDENSER FAN MOTOR AND
SHROUD ASSEMBLY
3.
CONDENSER FAN MOTOR
4.
SHROUD
5.
CONDENSER FAN
CONDENSER REMOVAL STEPS
•
REFRIGERANT DISCHARGING
AND CHARGING (REFER TO
1.
HOOD LOCK STAY
2.
CONDENSER FAN MOTOR AND
SHROUD ASSEMBLY
6.
CABLE PROTECTOR
<<A>>
7.
DISCHARGE HOSE, LIQUID PIPE
A AND CONDENSER
CONNECTION
8.
O-RING
9.
CONDENSER
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