Mitsubishi Montero Sport (2004+). Manual — part 587
WATER HOSE AND WATER PIPE
TSB Revision
ENGINE COOLING
14-15
WATER HOSE AND WATER PIPE
REMOVAL AND INSTALLATION
M1141003300545
Pre-removal and Post-installation Operation
• Engine Coolant Draining and Supplying (Refer to GROUP
00, Maintenance Service
• Front Catalytic Converter (RH and LH) Removal and
Installation (Refer to GROUP 15, Exhaust Pipe and Main
Muffler
).
• Shift Cable Bracket (Refer to GROUP 23A, Transmission
Control
• Intake Manifold Removal and Installation (Refer to
GROUP 15, Intake Manifold
• Thermostat Removal and Installation (Refer to
AC004458
3
2
13
10
12
11
12
2
15
16
14
9
10
4
7
5
1
7
8
6
17 - 20 N·m
12 - 14 ft-lb
17 - 20 N·m
12 - 14 ft-lb
17 - 20 N·m
12 - 14 ft-lb
12 - 15 N·m
106 - 133 in-lb
12 - 15 N·m
106 - 133 in-lb
13 N·m
115 in-lb
N
N
N
N
N
N
N
AB
REMOVAL STEPS
<<A>> >>D<<
1.
RADIATOR UPPER HOSE
CONNECTION
2.
HEATER HOSE CONNECTION
3.
HEATER HOSE CONNECTION
<VEHICLES WITH REAR
HEATER>
4.
WATER OUTLET FITTING
ASSEMBLY
5.
GASKET
6.
THERMOSTAT CASE
7.
GASKET
8.
WATER HOSE
9.
WATER OUTLET PIPE
ASSEMBLY
>>A<<
10. O-RING
11. WATER PASSAGE ASSEMBLY
>>C<<
12. GASKET
13. CABLE BAND
>>B<<
14. WATER HOSE
15. WATER PIPE ASSEMBLY
>>A<<
16. O-RING
REMOVAL STEPS (Continued)
WATER HOSE AND WATER PIPE
TSB Revision
ENGINE COOLING
14-16
REMOVAL SERVICE POINT
.
<<A>> RADIATOR UPPER HOSE DISCONNECTION
Make mating marks on the radiator hose and hose clamp. Dis-
connect the radiator hose.
INSTALLATION SERVICE POINTS
.
>>A<< O-RING INSTALLATION
CAUTION
Do not allow engine oil or other grease to adhere to the
O-ring.
Insert the O-ring to the water pipe, and coat the outer portion of
the O-ring with water or engine coolant.
.
>>B<< WATER HOSE CONNECTION
To reuse the water hose, align the mating marks that were
made during removal, and then install the hose clamp.
.
>>C<< GASKET INSTALLATION
Bend over the tabs to secure the gasket to the water passage
assembly.
.
>>D<< RADIATOR UPPER HOSE CONNECTION
1. Insert each hose as far as the projection of the water outlet
fitting.
ACX01828
MATING MARKS
AB
ACX00402
O-RING
WATER PIPE
AD
ACX01830
GASKET
TAB
WATER PASSAGE ASSEMBLY
AB
SPECIFICATIONS
TSB Revision
ENGINE COOLING
14-17
2. Align the mating marks on the radiator hose and hose
clamp, and then connect the radiator hose.
INSPECTION
M1141003400207
Water Pipe and Hose Check
Check the water pipe and hose for cracks, damage and clogs.
Replace them if necessary.
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
M1141005000313
ACX01829AB
PROJECTION
WATER OUTLET
FITTING
MATING
MARKS
ITEM
SPECIFICATION
Cooling fan
Cooling fan bolt
10
− 12 N⋅m (89 − 106 in-lb)
Fan clutch nut
10
− 12 N⋅m (89 − 106 in-lb)
Shroud bolt
4.9 N
⋅m (43 in-lb)
Radiator
Radiator support bolt
12 N
⋅m (106 in-lb)
Reserve tank bolt
4.9 N
⋅m (43 in-lb)
Shroud bolt
4.9 N
⋅m (43 in-lb)
Thermostat
Water inlet fitting bolt
24 N
⋅m (17 ft-lb)
Water hose and water pipe
Thermostat case bolt
17
− 20 N⋅m (12 − 14 ft-lb)
Water outlet fitting bolt
17
− 20 N⋅m (12 − 14 ft-lb)
Water outlet pipe bolt
12
− 15 N⋅m (106 − 133 in-lb)
Water passage bolt
17
− 20 N⋅m (12 − 14 ft-lb)
Water pipe bolt
M8
× 12
12
− 15 N⋅m (106 − 133 in-lb)
M8
× 18
13 N
⋅m (115 in-lb)
Water pump
Thermostat case bolt
17
− 20 N⋅m (12 − 14 ft-lb)
Water outlet fitting and Bracket bolt
12
− 15 N⋅m (106 − 133 in-lb)
Water pump bolt
20 N
⋅m (17 ft-lb)
Water pump Bracket bolt
20 N
⋅m (17 ft-lb)
SPECIFICATIONS
TSB Revision
ENGINE COOLING
14-18
SERVICE SPECIFICATIONS
M1141000300267
COOLANT
M1141000400383
SEALANT
M1141000500227
ITEM
STANDARD VALUE
LIMIT
Radiator cap opening pressure kPa (psi)
74
− 103 (11 − 15)
Minimum 64 (9.2)
Thermostat
Valve opening temperature of thermostat
°C (°F) 88 ± 1.5 (190 ± 3)
-
Full-opening temperature of thermostat
°C (°F) 100 (212)
-
Valve lift mm (in)
10 (0.39) or more
-
ITEM
QUANTITY dm
3
(qt)
Long Life Antifreeze Coolant or an equivalent
Without rear heater
9.0 (9.5)
With rear heater
10.0 (10.6)
ITEM
SPECIFIED SEALANT
Cylinder block drain plug
3M
Nut Locking Part number 4171 or equivalent
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