Mitsubishi Montero (2002-2004). Manual — part 442

11B-1

GROUP 11B

CONTENTS

SPECIAL TOOLS. . . . . . . . . . . . . . . .

11B-2

GENERATOR AND DRIVE BELT . . .

11B-4

REMOVAL AND INSTALLATION . . . . . . . .

11B-4

INTAKE MANIFOLD PLENUM AND
THROTTLE BODY ASSEMBLY . . . .

11B-6

INTAKE MANIFOLD PLENUM REMOVAL AND
INSTALLATION. . . . . . . . . . . . . . . . . . . . . .

11B-6

IGNITION SYSTEM . . . . . . . . . . . . . .

11B-8

REMOVAL AND INSTALLATION . . . . . . . .

11B-8

TIMING BELT. . . . . . . . . . . . . . . . . . .

11B-10

REMOVAL AND INSTALLATION . . . . . . . .

11B-10

INSPECTION . . . . . . . . . . . . . . . . . . . . . . .

11B-15

INTAKE MANIFOLD AND FUEL
PARTS . . . . . . . . . . . . . . . . . . . . . . . .

11B-17

REMOVAL AND INSTALLATION . . . . . . . .

11B-17

EXHAUST MANIFOLD. . . . . . . . . . . .

11B-21

REMOVAL AND INSTALLATION . . . . . . . .

11B-21

ROCKER ARMS AND CAMSHAFT. .

11B-22

REMOVAL AND INSTALLATION . . . . . . . .

11B-22

INSPECTION . . . . . . . . . . . . . . . . . . . . . . .

11B-24

CYLINDER HEAD AND VALVES. . . .

11B-28

REMOVAL AND INSTALLATION . . . . . . . .

11B-28

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11B-31

OIL PAN AND OIL PUMP. . . . . . . . . .

11B-35

REMOVAL AND INSTALLATION . . . . . . . .

11B-35

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11B-39

PISTON AND CONNECTING ROD . .

11B-40

REMOVAL AND INSTALLATION . . . . . . . .

11B-40

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11B-46

CRANKSHAFT AND CYLINDER
BLOCK . . . . . . . . . . . . . . . . . . . . . . . .

11B-48

REMOVAL AND INSTALLATION . . . . . . . .

11B-48

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11B-52

BRACKET . . . . . . . . . . . . . . . . . . . . . .

11B-54

REMOVAL AND INSTALLATION . . . . . . . .

11B-54

SPECIFICATIONS . . . . . . . . . . . . . . .

11B-55

FASTENER TIGHTENING
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . .

11B-55

GENERAL SPECIFICATIONS . . . . . . . . . .

11B-57

SERVICE SPECIFICATIONS . . . . . . . . . . .

11B-58

SEALANTS AND ADHESIVES . . . . . . . . . .

11B-60

SPECIAL TOOLS

TSB Revision

ENGINE OVERHAUL

11B-2

.

SPECIAL TOOLS

M1113000600357

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

MD998781
Flywheel stopper

General service tool

Loosening and tightening
crankshaft bolts

MB990767
End yoke holder
Use with MD998715

MB990767-01

Holding camshaft sprocket when
loosening or torquing bolt.

MD998715
Pin

MIT308239

MD998769
Crankshaft spacer

General service tool

Rotation of crankshaft when
installing piston and timing belt

MD998767
Tensioner wrench

MD998752-01

Adjustment of timing belt tension

MD998443
Lash adjuster holder
(8)

MD998443-01

Supporting of the lash adjuster to
prevent it from falling when rocker
shaft assembly is removed or
installed

MD998713
Camshaft oil seal
installer

MD998713-01

Installation of camshaft oil seal

MB991559
Camshaft oil seal
installer adaptor

−

Installation of camshaft oil seal
(left bank)
(use with MD998713)

D998781

B990767

D998767

D998443

D998713

B991559

SPECIAL TOOLS

TSB Revision

ENGINE OVERHAUL

11B-3

MD998442
Air bleed wire

General service tool

Air bleeding of auto lash adjuster

MD998051
Cylinder head bolt
wrench

MD998051-01 or
General service tool

Loosening and tightening cylinder
head bolts

MD998772
Valve spring
compressor

General service tool

Compression of valve spring

MD998774
Valve stem seal
installer

MD998774-01

Installation of valve stem seal

MD998717
Crankshaft front oil
seal installer

MD998717-01

Installation of crankshaft front oil
seal

MD998718
Crankshaft rear oil seal
installer

MD998718-01

Installation of crankshaft rear oil
seal

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

GENERATOR AND DRIVE BELT

TSB Revision

ENGINE OVERHAUL

11B-4

GENERATOR AND DRIVE BELT

REMOVAL AND INSTALLATION

M1113001300199

Required Special Tool:

• MD998781: Flywheel Stopper

AK201071AB

4

5

6

1

2

3

7

8

9

14

15

11

12

13

10

74± 9 N·m
54± 4 ft-lb

41 ± 8 N·m
30 ± 5 ft-lb

24 ± 4 N·m
17 ± 3 ft-lb

8

11 ± 1 N·m
97 ± 9 in-lb

185 ± 5 N·m
137 ± 3 ft-lb

44 ± 10 N·m
32 ± 7 ft-lb

11 ± 1 N·m
97 ± 9 in-lb

11 ± 1 N·m
97 ± 9 in-lb

44 ± 10 N·m
32 ± 7 ft-lb

44 ± 10 N·m
32 ± 7 ft-lb

44 ± 10 N·m
32 ± 7 ft-lb

44 ± 10 N·m
32 ± 7 ft-lb

44 ± 10 N·m
32 ± 7 ft-lb

22 ± 4 N·m
16 ± 3 ft-lb

24 ± 4 N·m
17 ± 3 ft-lb

41 ± 8 N·m
30 ± 5 ft-lb

REMOVAL STEPS

1.

COOLING FAN

2.

FAN CLUTCH

3.

COOLING FAN BRACKET

4.

COOLING FAN PULLEY

5.

IDLER PULLEY

6.

IDLER PULLEY

7.

AUTO TENSIONER

8.

GENERATOR

9.

ACCESSORY MOUNT STAY

10. TIMING INDICATOR BRACKET
11. ACCESSORY MOUNT
12. POWER STEERING PUMP

BRACKET

<<A>> >>A<<

13. CRANKSHAFT BOLT
14. CRANKSHAFT PULLEY WASHER
15. DAMPER PULLEY

REMOVAL STEPS (Continued)