Mitsubishi Montero (2002-2004). Manual — part 440
POWER STEERING OIL PUMP ASSEMBLY
TSB Revision
POWER STEERING
37A-47
>>B<< OIL SEAL INSTALLATION
Use special tool MB991203 and MB990938 to install the oil
seal.
.
>>C<< ROTOR INSTALLATION
Install the rotor to the pulley assembly so that the rotor's punch
mark is at the pump cover side.
.
>>D<< CAM RING INSTALLATION
Install the cam ring with its identification mark towards the side
plate.
.
>>E<< VANE INSTALLATION
Install the vane to the rotor with its round edge outwards (facing
towards cam ring).
INSPECTION
M1372005500170
• Check the valve subassembly for clogging.
AC000752
MB990938
AB
MB991203
AC000753 AB
PUNCH MARK
AC000754 AB
IDENTIFICATION
MARK
AC000755AB
VANE
ROUND EDGE
POWER STEERING OIL PUMP ASSEMBLY
TSB Revision
POWER STEERING
37A-48
• Check the driveshaft assembly for wear or damage.
• Check the rotor and vane groove for "stepped" wear.
• Check the contact surface of cam ring and vanes for
"stepped" wear.
• Check the vanes for damage.
POWER STEERING HOSES
TSB Revision
POWER STEERING
37A-49
POWER STEERING HOSES
REMOVAL AND INSTALLATION
M1372005700282
Pre-removal Operation
• Under Cover Removal
• Power Steering Fluid Draining (Refer to
.)
• Removal of Battery and Battery Tray
• Removal of Condenser Tank (Refer to GROUP 14, Radia-
.)
Post-installation Operation
• Installation of Condenser Tank (Refer to GROUP 14,
• Installation of Battery and Battery Tray
• Power Steering Fluid Line Bleeding (Refer to
• Under Cover Installation
• Drive Belt Tension Check (Refer to
AC000668
57
±
7 N
·
m
42
±
5 ft-lb
3
2
AB
1
4
5
6
5
7
8
9
15
±
3 N
·
m
11
±
2 ft-lb
15
±
3 N
·
m
11
±
2 ft-lb
12
±
2 N
·
m
107
±
17 in-lb
12
±
2 N
·
m
107
±
17 in-lb
22
±
4 N
·
m
16
±
3 ft-lb
OIL PUMP ASSEMBLY
12
±
2 N
·
m
107
±
17 in-lb
12
±
2 N
·
m
107
±
17 in-lb
12
±
2 N
·
m
107
±
17 in-lb
REMOVAL STEPS
1. OIL RESERVOIR
>>D<<
2. SUCTION HOSE
>>C<<
3. RETURN HOSE B
4. TUBE CLIP
5. EYE BOLT
>>A<<
6. PRESSURE HOSE ASSEMBLY
>>A<<
7. PRESSURE TUBE
>>B<<
8. COOLER TUBE
>>B<<
9. RETURN HOSE A
>>A<<
10. RETURN TUBE
REMOVAL STEPS (Continued)
POWER STEERING HOSES
TSB Revision
POWER STEERING
37A-50
INSTALLATION SERVICE POINTS
.
>>A<< RETURN TUBE / PRESSURE TUBE / PRESSURE
HOSE ASSEMBLY INSTALLATION
1. Align the markings on the gearbox side and the tube side to
install.
2. Install the pressure hose assembly and the pressure tube
with the mating marks facing upward.
.
>>B<< RETURN HOSE A / COOLER TUBE INSTALLATION
Install them with the mating marks facing upward.
.
AC000664 AB
MATING MARKS
AC000669
FRONT
REAR
MATING MARKS
AB
OIL PUMP ASSEMBLY
AC000733
A
MATING MARKS
VIEW A
AB
MATING MARKS
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