Mitsubishi Montero (2002-2004). Manual — part 436
POWER STEERING GEAR BOX ASSEMBLY
TSB Revision
POWER STEERING
37A-31
DISASSEMBLY AND ASSEMBLY
M1372004100180
AC000761
24
23
22
21
20
24
19
26
27
28
29
30
18
17
16
15
14
25
13
12
11
10
9
8
7
6
5
31
32
33
34
35
36
37
4
4
3
3
2
1
4
11
8
18
3611
8
20
22
32
33
30
29
STEERING GEAR SEAL KIT
59
±
10 N•m
44
±
7 ft-lb
88
±
10 N•m
65
±
7 ft-lb
71
±
7 N•m
53
±
5 ft-lb
15
±
3 N•m
11
±
2 ft-lb
25
±
4 N•m
18
±
3 ft-lb
AC
FLARE NUT
22
±
4 N•m
16
±
3 ft-lb
12
±
2 N
•
m
*
107
±
17 in-lb
*
59
±
10 N•m
44
±
7 ft-lb
NOTE
*: Return the rack support cover - 10
DISASSEMBLY STEPS
>>O<<
1.
GEAR MOUNTING RUBBER
2.
GEAR HOUSING MOUNTING
BUSHING
3.
FEED PIPE
4.
O-RING
>>N<<
5.
JAM NUT
>>N<<
6.
TIE ROD END
7.
CLIP
>>M<<
8.
BAND
9.
BELLOWS
>>L<<
10.
TIE ROD
>>L<<
11.
TAB WASHER
12.
COIL SPRING
>>K<<
•
TOTAL PINION TORQUE
ADJUSTMENT
>>J<<
13.
LOCK NUT
<<A>> >>J<<
14.
RACK SUPPORT COVER
15.
SUPPORT SPRING
16.
RACK SUPPORT
>>I<<
17.
END PLUG
18.
LOCK NUT
19.
VALVE HOUSING ASSEMBLY
<<B>> >>H<<
20.
LOWER OIL SEAL
<<B>>
21.
PINION AND VALVE ASSEMBLY
<<C>> >>G<<
22.
SEAL RING
<<D>> >>F<<
23.
UPPER BEARING
DISASSEMBLY STEPS (Continued)
POWER STEERING GEAR BOX ASSEMBLY
TSB Revision
POWER STEERING
37A-32
Required Special Tools:
• MB990927: Installer Adapter
• MB990938: Bar (Snap-in type)
• MB990939: Brass Bar
• MB990941: Torque Tube Bearing Installer
• MB991006: Preload Socket
• MB991120: Needle Bearing Puller
• MB991152: Dust Cover Installer
• MB991197: Bar (Long type)
• MB991199: Oil Seal Installer
• MB991202: Oil Seal and Bearing Installer
• MB991203: Oil Seal and Bearing Installer
• MB991204: Torque Wrench Socket
• MB991213: Rack Installer
• MB991317: Seal Ring Installer
• MB991561: Boot Band Crimping Tool
<<D>> >>F<<
24.
UPPER OIL SEAL
25.
VALVE HOUSING
<<E>> >>E<<
26.
CIRCLIP
<<F>>
27.
RACK STOPPER
<<F>> >>D<<
28.
RACK BUSHING
<<F>> >>D<<
29.
OIL SEAL
<<F>>
30.
O-RING
<<F>> >>C<<
31.
RACK ASSEMBLY
<<C>>
32.
SEAL RING
33.
O-RING
<<G>> >>B<<
34.
LOWER BALL BEARING
<<H>> >>B<<
35.
NEEDLE BEARING
<<I>> >>A<<
36.
OIL SEAL
37.
GEAR HOUSING
DISASSEMBLY STEPS (Continued)
POWER STEERING GEAR BOX ASSEMBLY
TSB Revision
POWER STEERING
37A-33
LUBRICATION AND SEALING POINTS
AC204330
SEALANT:
3M
AAD PART NO.8672, 8679,
8678, 8661,8663 OR EQUIVALENT
AB
FLUID:
GENUINE MITSUBISHI POWER
STEERING FLUID
FLUID:
GENUINE MITSUBISHI POWER
STEERING FLUID
FLUID:
GENUINE MITSUBISHI POWER
STEERING FLUID
FLUID:
GENUINE MITSUBISHI POWER
STEERING FLUID
FLUID:
GENUINE MITSUBISHI POWER
STEERING FLUID
FLUID:
GENUINE MITSUBISHI
POWER STEERING FLUID
GREASE:
SILICONE GREASE
SEALANT:
MITSUBISHI GENUINE PART NO.
MZ100116EX
SEALANT MARKED BY * SHOULD BE
APPLIED AROUND THE ENTIRE EDGE OF
THE LARGER OUTER DIAMETER.
CAUTION
SEALANT MARKED BY * SHOULD
BE APPLIED AROUND THE
THREAD. ALSO ENSURE THAT
THE SEALANT DOES NOT ENTER
THE GEAR HOUSING.
BAND
BELLOWS
CAUTION
POWER STEERING GEAR BOX ASSEMBLY
TSB Revision
POWER STEERING
37A-34
DISASSEMBLY SERVICE POINTS
.
<<A>> RACK SUPPORT COVER REMOVAL
Using special tool MB991204, remove the rack support cover
from the gear box.
.
<<B>> LOWER OIL SEAL/PINION AND VALVE ASSEMBLY
REMOVAL
Using a plastic hammer, gently tap the pinion to remove it.
.
<<C>> SEAL RING REMOVAL
CAUTION
When cutting the seal ring, be careful not to damage the
pinion and valve assembly or the rack.
Cut the seal ring and remove it from the pinion and valve
assembly and the rack.
.
ACX01142AB
MB991204
ACX01143 AB
ACX01144 AB
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