Mitsubishi Montero (2002-2004). Manual — part 528
TRANSMISSION
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AUTOMATIC TRANSMISSION OVERHAUL
23B-43
CAUTION
Insert the anchor bracket hole of the brake band to the
anchor plug tip, and then mount the apply bracket part to
the hole of reduction brake piston adjust rod.
5. Install the reduction brake band. <V5A51>
6. Install the thrust bearing number 13. <V5A51>
AKX00332
ANCHOR BRACKET HOLE
APPLY
BRACKET
<V5A51>
AB
AKX00313
ANCHOR PLUG
REDUCTION BRAKE
PISTON ROD
<V5A51>
AB
AKX00314
<V5A51>
AB
TRANSMISSION
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AUTOMATIC TRANSMISSION OVERHAUL
23B-44
CAUTION
Make sure the thrust bearing number 13 is mounted in the
correct direction.
CAUTION
Take care that the reduction brake band does not come off
the anchor rod and the hole of the reduction brake piston
adjust rod.
7. Install the direct clutch. <V5A51>
8. Install the reduction brake spring. <V5A51>
9. Tighten the reduction brake piston adjust rod into the
reduction brake piston manually to the full. <V5A51>
10.Install new seal ring on the piston. <V5A51>
AKX00315
THRUST
BEARING NO.13
<V5A51>
AB
AKX00307
<V5A51>
AB
AKX00316
<V5A51>
AB
AKX00317
<V5A51>
AB
TRANSMISSION
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AUTOMATIC TRANSMISSION OVERHAUL
23B-45
11.Press the reduction brake piston into the transmission case,
and then install the snap ring. <V5A51>
NOTE: Set the open end of the snap ring at indicated loca-
tion.
12.Fully tighten the reduction brake piston adjust rod manually.
<V5A51>
13.Adjust the reduction brake piston by following procedure.
<V5A51>
(1) Mount the special tool so that the reduction brake piston
does not rotate.
(2) Mount the torque wrench to the special tool (Socket), and
after repeatedly tightening and turning back with the
torque of 9.8 N
⋅m (87 in - lb) twice, tighten the reduction
brake piston adjust rod by the specified torque of 4.9 N
⋅m
(44 in - lb). Then turn the reduction brake piston adjust
rod 5 1/2 to 5 3/4 turns backwards.
(3) Remove the special tool and tighten the reduction brake
piston nut manually.
AKX00318
SNAP RING
REDUCTION BRAKE PISTON
<V5A51>
AB
AKX00319
<V5A51>
AB
AKX00320
MB991693
<V5A51>
AB
AKX00321
MB991633
(SOCKET)
<V5A51>
AB
AKX00322
<V5A51>
AB
TRANSMISSION
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AUTOMATIC TRANSMISSION OVERHAUL
23B-46
(4) Tighten the reduction brake piston nut to the specified
torque using the special tool (wrench) with the special
tool (Socket) so it does not rotate.
14.Install a new O-ring on the reduction brake piston cover, and
then install the cover and the snap ring on the transmission
case. <V5A51>
15.Install new seal rings (two large pieces and two small
pieces) onto the output shaft <V4A51> or direct planetary
carrier <V5A51>.
16.Install the output shaft <V4A51> or direct planetary carrier
<V5A51> into the output shaft support.
17.Apply vase line or petroleum jelly on the thrust bearing
number 12, and then install on the front end of the output
shaft <V4A51> or direct planetary carrier <V5A51>.
AKX00323
MB991633
(SOCKET)
MB991633
(WRENCH)
<V5A51>
AB
AKX00305
SNAP RING
REDUCTION
BRAKE COVER
<V5A51>
AB
AKX00058
SEAL RING(SMALL)
SEAL RING(LARGE)
<V4A51>
<V4A51>
AB
AKX00304
<V5A51>
<V5A51>
SEAL RING(SMALL)
SEAL RING(LARGE)
AB
AKX00064
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