Mitsubishi Montero (2002-2004). Manual — part 206
HUB AND KNUCKLE ASSEMBLY
TSB Revision
FRONT AXLE
26-21
WHEEL BEARING BACKLASH CHECK
1. Secure the knuckle in a vice to measure backlash in the
wheel bearing.
Limit: 0 mm (0 inch)
2. If the value of backlash in hub axis cannot be obtained when
tightened to the specified torque 255
± 29 N⋅m (188 ± 21 ft-
lb), check mounting bolt for hub and knuckle assembly. If no
defects are found, replace hub assembly.
INSPECTION OF HUB ROTATION STARTING
TORQUE
M1261007200033
1. Tighten special tools in hub and knuckle assembly to the
specified torque.
Specified torque: 255
± 29 N⋅m (188 ± 21 ft-lb)
2. Measure the hub rotation starting torque with special tools.
Limit: 1.75 N
⋅m (15.48 in-lb)
3. Hub rotation starting torque must be under the limit value
and there should be no roughness when rotating the hub.
WHEEL BEARING PLAY CHECK
M1261001100124
1. Secure the knuckle in a vice to measure backlash in the
wheel bearing.
Limit: 0 mm (0 inch)
2. If the value of backlash in hub axis cannot be obtained when
tightened to the specified torque 255
± 29 N⋅m (188 ± 21 ft-
lb), check mounting bolt for hub and knuckle assembly. If no
defects are found, replace hub assembly.
ACX00977AB
MB990998
255
±
29 N
•
m
188
±
21 ft-lb
ACX00975 AB
MB990998
BOLT
255
±
29 N
•
m
188
±
21 ft-lb
HOLD THE BOLT
AND TIGHTEN THE
NUT.
ACX00976 AB
MB990326
ACX00977AC
MB990998
255
±
29 N
·
m
188
±
21 ft-lb
HUB AND KNUCKLE ASSEMBLY
TSB Revision
FRONT AXLE
26-22
DISASSEMBLY AND ASSEMBLY
M1261006000036
ACX00978 AB
88
±
10 N
·
m
65
±
7 ft-lb
1
2
DISASSEMBLY
STEPS
1. KNUCKLE
2.
FRONT HUB ASSEMBLY
DRIVE SHAFT ASSEMBLY
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FRONT AXLE
26-23
DRIVE SHAFT ASSEMBLY
REMOVAL AND INSTALLATION
M1261003500292
Required Special Tool:
• MB990767: Front Hub and Flange Yoke Holder
Pre-removal and Post-installation Operation
• Removal and Installation of Under Cover.
• Removal and Installation of Skid Plate (Refer to GROUP
51- Front Bumper
.)
• Connection and Disconnection of Shock Absorber and
Stabilizer Link in the Lower Arm Side (Refer to GROUP
33- Lower Arm
.)
• Removal and Installation of Front Brake Assembly (Refer
to GROUP 35A
.)
• Connection and Disconnection of Knuckle and Tie Rod
End (Refer to GROUP 37 - Steering Gear Box Assembly
ACX00979 AB
60
±
10 N
·
m
45
±
7 ft-lb
25
±
4 N
·
m
18
±
3 ft-lb
255
±
29 N
·
m
188
±
21 ft-lb
<RH> 7
8
<LH> 7
2
3
1
6
5
4
REMOVAL
STEPS
1. HUB
CAP
<<A>> >>B<<
2. CASTLE
NUT
>>B<<
3. WASHER
4. BRAKE HOSE AND VEHICLE SPEED
SENSOR CLAMP BRACKET
5. WHEEL SPEED SENSOR
6. UPPER ARM AND UPPER ARM
BALL JOINT CONNECTION
<<B>> >>A<<
7. DRIVE
SHAFT
8. CIRCLIP
<LH>
REMOVAL
STEPS
(Continued)
DRIVE SHAFT ASSEMBLY
TSB Revision
FRONT AXLE
26-24
REMOVAL SERVICE POINTS
.
<<A>> CASTLE NUT REMOVAL
CAUTION
Do not apply pressure to the wheel bearing by the vehicle
weight to avoid possible damage when castle nut is loos-
ened.
.
<<B>> DRIVE SHAFT REMOVAL
CAUTION
When pulling the drive shaft out from the differential car-
rier, be careful that the spline part of the drive shaft does
not damage the oil seal.
INSTALLATION SERVICE POINTS
.
>>A<< DRIVE SHAFT INSTALLATION
CAUTION
Do not damage the oil seal of the differential carrier by the
drive shaft splines.
.
>>B<< WASHER/CASTLE NUT INSTALLATION
1. Install washer with castle nut with its smaller side facing the
castle nut.
2. Tighten castle nut fully, using special tool MB990767.
CAUTION
Do not apply pressure to wheel bearing by the vehicle
weight to avoid possible damage when castle nut is loos-
ened.
3. In this case, if the pin holes do not match, tighten the pin to
255
± 29 N⋅m (188 ± 21 ft-lb) and find the most suitable hole
to bend the nut with a split pin.
ACX00972 AB
MB990767
ACX00973AB
WASHER
ACX00974 AB
MB990767
255
±
29 N
•
m
188
±
21 ft-lb
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