Mitsubishi Montero (2002-2004). Manual — part 7
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7. Check that wind noise occurs when the last remaining tape
is removed, and that noise does not occur when it is re-
attached.
8. When the sources of the wind noise is finally located, attach
butyl tape, body sealer or similar material to obstruct this
source as much as possible.
SPECIAL TOOLS
M1423000600036
AC203183
TOOL
TOOL NUMBER AND
NAME
SUPERSESSION
APPLICATION
MB990900 or
MB991164 Door
adjusting wrench
MB990900-01
Adjustment of door fit
MB990784 Ornament
remover
General service tool
Removal of trim, etc.
MB991223 Harness set
• A: MB991219 Test
harness
• B: MB991220 LED
harness
• C: MB991221 LED
harness adapter
• D: MB991222 Probe
MB991223
Measurement of terminal
voltage
• A: Connector pin contact
pressure inspection
• B: Power circuit inspection
• C: Power circuit inspection
• D: Commercial tester
connection
MB990900
MB990784
MB991223
A
AB
B
C
D
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ON-VEHICLE SERVICE
DOOR FIT ADJUSTMENT
M1423001100131
Required Special Tool
• MB990900 or MB991164: Door Adjusting Wrench
CAUTION
• Attach protection tape to the fender and door edges
where the hinge is installed.
• Do not rotate special tool MB991164 with a torque of
over 98 N
⋅m (72 ft-lb)
1. Use special tool MB990900 or MB991164 to loosen the
hinge mounting bolts on the body side, and then adjust the
clearance around the door so that it is uniform on all sides.
2. If the door panel is not flush with the body panels, remove
the door hinges (Refer to
). Use a chisel or a grinder
to grind off the weld between the door hinge and the washer.
Protect the exposed metal of the ground portion using
touch-up paint. Then use special tool MB990900 or
MB991164 to temporarily tighten the door hinge mounting
bolts and nut, and align the door panel by moving it. On
completion, tighten the bolts and nut securely.
NOTE: If the replacement hinge is used or the hinge has
already been separated from the washer, use special tool
MB990900 or MB991164 to loosen the door-side door hinge
mounting bolts and nut, and align the door panel by moving
it.
3. If the door opening and closing are stiff, adjust the linking of
the striker and the door latch using the shim, while moving
the striker up and down, or left and right.
DOOR WINDOW GLASS ADJUSTMENT
M1423001000220
Check that the door glass moves while contacting the door
glass channel when it is raised and lowered fully. If not, adjust
the door window according to the following procedures.
1. Remove the door trim and waterproof film (Refer to
).
2. Loosen the door glass mounting screw via the adjusting hole
with the door window glass fully closed, then lower the
window glass a little.
ACX00495
MB990900 OR
MB991164
AB
ACX00497AB
STRIKER
SHIM
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3. Fully close the door window glass again and tighten the door
glass mounting screw firmly via the adjusting hole.
DOOR INSIDE HANDLE PLAY CHECK AND
ADJUSTMENT
M1423001500214
1. Check that the door inside handle play is within the standard
value range.
Standard value (A): 5.1 mm (0.20 inch) or more
2. If the door inside handle play is outside the standard value
range, remove the door trim (Refer to
3. Loosen the inside handle mounting screws, and then move
the inside handle back and forth to adjust the play.
DOOR OUTSIDE HANDLE PLAY CHECK
M1423001600039
1. Check that the door outside handle play is within the
standard value range.
Standard value (A):
Front: 2.0 mm (0.08 inch) or more
Rear: 1.7 mm (0.07 inch) or more
2. If the door outside handle play is not within the standard
value range, check the door outside handle or the door latch
assembly. Replace if necessary.
CIRCUIT BREAKER (INCORPORATED IN THE
POWER WINDOW MOTOR) INSPECTION
M1429001000024
1. Pull the power window switch to the UP position to fully
close the door window glass, and keep pulling the switch for
10 additional seconds.
2. Release the power window switch from the UP position and
immediately press it to the DOWN position. The condition of
the circuit breaker is good if the door window glass starts to
move downwards within 60 seconds.
ACX00498
FRONT
REAR
ADJUSTING HOLE
ADJUSTING HOLE
AB
ACX00502
A
B
B
SECTION B B
AB
ACX00501
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DOOR ASSEMBLY
REMOVAL AND INSTALLATION
M1423002200205
Post-installation Operation
• Door Fit Adjustment (Refer to
AC204039AB
1
2
3
4
5
6
7
8
9
26 – 4 N•m
19 – 3 ft-lb
21 – 4 N•m
16 – 2 ft-lb
21 – 4 N•m
16 – 2 ft-lb
4, 5
11 – 2 N•m
98 – 17 in-lb
<FRONT>
DOOR ASSEMBLY REMOVAL STEPS
1. HARNESS CONNECTOR
2. DOOR CHECK CONNECTING BOLT
3. DOOR ASSEMBLY
4. DOOR UPPER HINGE
5. DOOR LOWER HINGE
STRIKER REMOVAL STEPS
6. STRIKER
7. STRIKER SHIM
DOOR SWITCH REMOVAL STEPS
8. DOOR SWITCH CAP
9. DOOR SWITCH
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