Mitsubishi Montero (2002-2004). Manual — part 8

DOOR

TSB Revision

BODY

42-29

INSPECTION

M1421007600343

DOOR SWITCH CONTINUITY CHECK

AC204040

<REAR>

26 – 4 N•m
19 – 3 ft-lb

21 – 4 N•m
16 – 2 ft-lb

21 – 4 N•m
16 – 2 ft-lb

11 – 2 N•m
98 – 17 in-lb

1

2

3

4

5

6

7

8

9

4, 5

AB

DOOR ASSEMBLY REMOVAL STEPS
1. HARNESS CONNECTOR
2. DOOR CHECK CONNECTING BOLT
3. DOOR ASSEMBLY
4. DOOR UPPER HINGE
5. DOOR LOWER HINGE

STRIKER REMOVAL STEPS
6. STRIKER
7. STRIKER SHIM
DOOR SWITCH REMOVAL STEPS
8. DOOR SWITCH CAP
9. DOOR SWITCH

SWITCH
POSITION

TESTER
CONNECTION

SPECIFIED
CONDITION

Released (ON)

1

− switch body, 2 −

switch body

Less than 2 ohms

Depressed (OFF)

Open circuit

1 2 3

ACX01865AB

ON

OFF

DOOR

TSB Revision

BODY

42-30

DOOR TRIM AND WATERPROOF FILM

REMOVAL AND INSTALLATION

M1423004300208

X0083CA

X0084CA

ACX00507

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

18

19

17

4.9 – 1.0 N•m
44 – 8 in-lb

19

SEALANT:
3M AAD NO. 8633 OR EQUIVALENT

AB

REMOVAL STEPS

<<A>>

1. POWER WINDOW SWITCH AND

POWER WINDOW SWITCH PANEL
ASSEMBLY

2. POWER WINDOW SWITCH PANEL
3. POWER WINDOW SWITCH
4. DELTA COVER, INNER
5. DOOR LAMP ASSEMBLY
6. DOOR INSIDE HANDLE COVER

AND DOOR TRIM ASSEMBLY

7. DOOR BELT LINE MOLDING

ASSEMBLY

8. DOOR TRIM

9. FRONT ARM RESTRAINT COVER

<<B>>

10. DOOR INSIDE HANDLE COVER
11. DOOR GRIP
12. GRIP BRACKET
13. DOOR GRIP UPPER RETAINER
14. DOOR GRIP LOWER BRACKET
15. ARM RESTRAINT BRACKET
16. SPEAKER
17. POWER WINDOW SWITCH

BRACKET

18. DOOR INSIDE HANDLE

>>A<<

19. WATERPROOF FILM

REMOVAL STEPS (Continued)

DOOR

TSB Revision

BODY

42-31

Required Special Tool:

• MB990784: Ornament Remover

AC204212

SEALANT:
3M AAD PART NO. 8633 OR EQUIVALENT

18

2

3

1

4

5

6

7

8

9

10

11

12

14

13

16

17

15

18

4.9 – 1.0 N•m
44 – 8 in-lb

AB

REMOVAL STEPS

<<A>>

1. POWER WINDOW SWITCH AND

POWER WINDOW SWITCH PANEL
ASSEMBLY

2. POWER WINDOW SWITCH PANEL
3. POWER WINDOW SWITCH
4. DOOR LAMP ASSEMBLY
5. DOOR INSIDE HANDLE COVER

AND DOOR TRIM ASSEMBLY

6. DOOR BELT LINE MOLDING

ASSEMBLY

7. DOOR TRIM

<<B>>

8. DOOR INSIDE HANDLE COVER
9. DOOR GRIP
10. REAR ARM RESTRAINT COVER

11. DOOR GRIP BRACKET
12. DOOR GRIP UPPER RETAINER
13. DOOR GRIP LOWER BRACKET
14. ARM RESTRAINT BRACKET
15. SPEAKER
16. POWER WINDOW SWITCH

BRACKET

17. DOOR INSIDE HANDLE

>>A<<

18. WATERPROOF FILM

REMOVAL STEPS (Continued)

DOOR

TSB Revision

BODY

42-32

CLIP AND CLAW POSITIONS

X1836CA

X0090CA

X0089CA

X0092CA

X0900CA

X0094CA

ACX00511

VIEW A

VIEW B

VIEW A

VIEW B

<DRIVER’S SIDE>

<PASSENGER’S SIDE>

A

A

B

B

C

C

DOOR LAMP LENS

POWER WINDOW SWITCH
PANEL ASSEMBLY

POWER WINDOW SWITCH
PANEL ASSEMBLY

D

D

E

E

D

D

D

D

E

E

D

D

SECTION A A

SECTION B B

SECTION C C

FRONT ARM RESTRAINT COVER

DOOR TRIM

CLIP

DOOR TRIM

CLIP

DOOR LIGHT LENS

DOOR LIGHT
LENS COVER

SECTION D D

SECTION E E

POWER WINDOW SWITCH PANEL ASSEMBLY

CLIP

DOOR TRIM

CLAW

POWER WINDOW SWITCH PANEL ASSEMBLY

DOOR TRIM

NOTE

: CLIPS POSITIONS
: CLAW POSITIONS

AC

<FRONT DOOR>