Mitsubishi Montero (2002-2004). Manual — part 81
AUTO A/C DIAGNOSIS
TSB Revision
AUTOMATIC AIR CONDITIONING
55B-17
STEP 3. Check air thermo sensor connector D-21 and A/C-
ECU connector D-24 for damage.
Q: Is air thermo sensor connector D-21 and A/C-ECU
connector D-24 in good condition?
YES : Go to Step 4.
NO : Repair or replace the connector. Refer to GROUP
00E, Harness Connector Inspection
. Then go
to Step 5.
STEP 4. Check the wiring harness between air thermo
sensor connector D-21 (terminals 1 and 2) and A/C-ECU D-
24 (terminals 30 and 29).
Q: Is the wiring harness between air thermo sensor
connector D-21 (terminals 1 and 2) and A/C-ECU D-24
(terminals 30 and 29) in good condition?
YES : Replace the A/C-ECU. (Refer to
.) Then go
to Step 5.
NO : Repair the wiring harness. Then go to Step 5.
AC204188
CONNECTORS : D-21, D-24
D-24(B)
D-24(B)
BZ
D-21
D-21
HARNESS SIDE
HARNESS SIDE
22
23
30
31
25
26
33
34
32
24
28
3635
27
29
21
1
2
AC204188
CONNECTORS : D-21, D-24
D-24(B)
D-24(B)
BZ
D-21
D-21
HARNESS SIDE
HARNESS SIDE
22
23
30
31
25
26
33
34
32
24
28
3635
27
29
21
1
2
AUTO A/C DIAGNOSIS
TSB Revision
AUTOMATIC AIR CONDITIONING
55B-18
STEP 5. Recheck for diagnostic trouble code.
Q: Is DTC 21 or 22 set?
YES : Return to Step 1.
NO : The procedure is complete.
DTC 31: Potentiometer System of Air Mixing Damper Control Motor Assembly
DTC SET CONDITION
DTC 31 is output if there is an open or short circuit in
the potentiometer input circuit, or if there is an open
circuit in the power circuit or earth circuit.
TROUBLESHOOTING HINT
• Malfunction of connector.
• Malfunction of the harness.
• Malfunction of the air mixing damper control
motor and potentiometer.
• Malfunction of the A/C-ECU.
Air Mix Damper Motor Potentiometer Circuit
AC001535 AH
D-20
D-24
CONNECTORS: D-20, D-24
AUTO A/C DIAGNOSIS
TSB Revision
AUTOMATIC AIR CONDITIONING
55B-19
STEP 1. Using scan tool MB991502, check data list item 31:
Air mix damper potentiometer.
Check the data list.
Item 31: Air mix damper potentiometer
Q: Does the data list show approximately 100% (during
MAX HOT), and approximately 0% (during MAX COOL)?
YES : It can be assumed that this malfunction is
intermittent. (Refer to GROUP 00 - How to Cope with
Intermittent Malfunction
NO : Go to Step 2.
STEP 2. Check the air mixing damper control motor and
potentiometer.
CAUTION
Do not apply battery voltage when the damper is in the
MAX COOL or MAX HOT position.
Check the air mixing damper control motor by the following pro-
cedures.
While checking the air mixing damper control motor, measure
the resistances between terminals numbers 3 and 5 as well as
numbers 3 and 7. At this time, the resistances should change
gradually within the standard value.
Standard value: 1.2
− 4.8 kΩ
Q: Does air mixing damper control motor and
potentiometer work normally?
YES : Go to Step 3.
NO : Replace the air mixing damper control motor and
potentiometer. Then go to Step 5.
LEVER POSITION BATTERY
CONNECTION
LEVER
OPERATION
At the MAX COOL
position
• Connect
terminal 1 to the
positive battery
terminal
• Connect
terminal 2 to the
negative battery
terminal
The lever moves
from the MAX
COOL position to
the outside position
At the MAX HOT
position
• Connect
terminal 2 to the
positive battery
terminal
• Connect
terminal 1 to the
negative battery
terminal
The lever moves
from the MAX HOT
position to the
inside position
ACX01456
MAX HOT
POSITION
MAX COOL
POSITION
AB
AUTO A/C DIAGNOSIS
TSB Revision
AUTOMATIC AIR CONDITIONING
55B-20
STEP 3. Check air mixing damper control motor and
potentiometer connector D-20 and A/C-ECU connector D-
24 for damage.
Q: Is air mixing damper control motor and potentiometer
connector D-20 and A/C-ECU connector D-24 in good
condition?
YES : Go to Step 4.
NO : Repair or replace the connector. Refer to GROUP
00E, Harness Connector Inspection
. Then go
to Step 5.
STEP 4. Check the wiring harness between air mixing
damper control motor and potentiometer connector D-20
(terminals 7, 3 and 5) and A/C-ECU D-24 (terminals 21, 24
and 29).
Q: Is the wiring harness between air mixing damper control
motor and potentiometer connector D-20 (terminals 7, 3
and 5) and A/C-ECU D-24 (terminals 21, 24 and 29) in
good condition?
YES : Replace the A/C-ECU. (Refer to
.) Then go
to Step 5.
NO : Repair the wiring harness. Then go to Step 5.
AC204188
CONNECTORS : D-20, D-24
D-24(B)
D-24(B)
BY
D-20
D-20
HARNESS SIDE
HARNESS SIDE
22
23
30
31
25
26
33
34
32
24
28
3635
27
29
21
7 6 5 4 3 2 1
AC204188
CONNECTORS : D-20, D-24
D-24(B)
D-24(B)
BY
D-20
D-20
HARNESS SIDE
HARNESS SIDE
22
23
30
31
25
26
33
34
32
24
28
3635
27
29
21
7 6 5 4 3 2 1
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