Mitsubishi Montero (2002-2004). Manual — part 196
MAINTENANCE SERVICE
TSB Revision
GENERAL <BODY AND CHASSIS>
00-53
WIRING HARNESS
1. Check the connector for poor connection.
DANGER
The SRS system may not operate if SRS harnesses or
connectors are damaged or improperly connected,
which could result in serious injury or death to the
vehicle's driver and passenger.
2. Check the harness for binding; check the connectors for
damage; and check the terminals for deformation.
REPLACE ANY CONNECTORS OR HARNESS THAT FAIL
THE VISUAL INSPECTION. (Refer to GROUP 52B, SRS
Service Precautions
.)
AC205493AB
FRONT WIRING
HARNESS
FLOOR WIRING
HARNESS
SIDE - AIRBAG
WIRING HARNESS
INSTRUMENT WIRING
HARNESS
SEAT BELT WITH
PRE-TENSIONER
MAIN SEALANT AND ADHESIVE TABLE
TSB Revision
GENERAL <BODY AND CHASSIS>
00-54
23. TIRES (ROTATE)
M1001008900262
Rotate tires regularly to equalize tire wear and help extend tire
life. Recommended tire rotation is every 12,000 km (7,500
miles) under normal driving conditions and every 9,600 km
(6,000 miles) in severe driving conditions.
Timing for the rotation may vary according to vehicle condition,
road surface conditions, and individual driver's habits.
When rotating tires, check for uneven wear, damage, and
wheel alignment. Abnormal wear is usually caused by incorrect
tire pressure, improper wheel alignment, out-of balance
wheels, or severe braking.
The first rotation is the most important to achieve more uniform
wear for all tires on the vehicle.
MAIN SEALANT AND ADHESIVE TABLE
M1001003800152
ACX00903 AB
APPLICATION
3M
ä NO.
LOCTITE
â/
PERMATEX
âNO.
ENGINE AND
DRIVETRAIN
Between rocker cover and
camshaft bearing cap.
Between rocker cover,
semicircular packing and
cylinder head. Between oil
pressure switch and engine.
3M
ä AAD Part No. 8660
Ultrapro High Temp. Silicone
Gasket or
3M
ä AAD Part No. 8679
Black/8678 Black Press-In-
Place Silicone gasket strips
Permatex
â Ultra Black
598, No.82180
Between engine coolant
temperature switch, engine
coolant temperature sensor,
thermo valve, thermo switch,
joint, engine coolant
temperature gauge unit
(large-size) and engine
3M
ä AAD Part No. 8731
Medium Strength Blue
Threadlocker
Loctite
â242 Blue Service
Tool Removable 24200
Between oil pan and engine
block
3M
ä AAD Part No. 8672,
3M
ä AAD Part No. 8704 or
3M
ä AAD Part No. 8679/
3M
ä AAD Part No. 8678 or
Permatex
â Ultra Gray
599, No.82194
WEATHER-
STRIPPING
FOR GLASS
Between tempered glass,
body flanges, and
weatherstrip
3M
ä AAD Part No. 8509
Auto Bedding and Glazing
Compound or
3M
ä AAD Part No. 8633
Windo-weld Resealant
-
WEATHER-
STRIPPING
FOR GLASS
Between laminated glass and
weatherstrip
3M
ä AAD Part No. 8633
-
MAIN SEALANT AND ADHESIVE TABLE
TSB Revision
GENERAL <BODY AND CHASSIS>
00-55
INTERIORS
Adhesive of vinyl chloride
cloth
3M
ä AAD Part No. 8088
General Trim Adhesive or
3M
ä AAD Part No. 8064
Vinyl Trim Adhesive
Permatex
â Vinyl Repair
Kit No.81786
Adhesion of door
weatherstrip
3M
ä AAD Part No. 8001
(yellow) or
3M
ä AAD Part No. 8008
(black) Super Weatherstrip
Adhesive or
3M
ä AAD Part No. 8011
Black Weatherstrip Adhesive
Permatex
â Super Black
Weatherstrip Adhesive
No.82, 81850
Sealing of various grommets
and packing
3M
ä AAD Part No. 8509 or
3M
ä AAD Part No. 8678
-
Adhesion of headliners and
various interior decorative
materials
3M
ä AAD Part No. 8088
General Trim Adhesive or
3M
ä AAD Part No. 8090
Super Trim Adhesive
Permatex
â Spray
Adhesive No.82019
BODY
SEALANTS
Sealing of sheet metal joints,
drip rail, floor, side panels,
trunk, front panel, tail gate
hinge
3M
ä AAD Part No. 8531
Heavy Drip-Check Sealer
(gray) or
3M
ä AAD Part No. 8302
Ultrapro Autobody Sealant
(clear) or
3M
ä AAD Part No. 8361
Urethane A/B Sealant (gray
or white)
-
Miscellaneous body sealants
(original mounted
w/adhesive tape)
• Waterproof door film
• Fender panel
• Splash shield
• Mud guard
• Rear combination lamp
3M
ä AAD Part No. 8633
Windo-weld Resealant
-
Fuel Tank and Pad
3M
ä AAD Part No. 8088
General Trim Adhesive or
3M
ä AAD Part No. 8090
Super Trim Adhesive
Permatex
â Spray
Adhesive No.82019
APPLICATION
3M
ä NO.
LOCTITE
â/
PERMATEX
âNO.
MAIN SEALANT AND ADHESIVE TABLE
TSB Revision
GENERAL <BODY AND CHASSIS>
00-56
CHASSIS
SEALANT
Sealant of various flange
faces and threaded parts.
Packing of fuel gauge unit
3M
ä AAD Part No. 8730
High Strength Red
Threadlock or
3M
ä AAD Part No. 8731
Medium Strength Blue
Threadlocker
Loctite
â272 High Strength
and High Temperature
27200
Sealing of various threaded
parts, dust covers.
Differential carrier packing,
dust covers and ball joint and
linkage. Packing and shims
of steering box, sealing of
rack support cover and top
cover of steering box
housing, seal of junction face
of knuckle arm flange
3M
ä AAD Part No. 8672
Ultrapro High Temp. Silicone
Gasket or
3M
ä AAD Part No. 8679
(black) or
3M
ä AAD Part No. 8678
(black) Press-In-Place
Silicone gasket strips
3M
ä AAD Part No. 8661 or
3M
ä AAD Part No. 8663
Super Silicone sealant
Permatex
â The Right Stuff
No.25223
Seal of brake shoe hold down
pin and wheel cylinder of
drum brakes
3M
ä AAD Part No. 8633
Windo-weld Resealant
-
QUICK FIX
ADHESIVE
-
3M
ä AAD Part No. 8155
Quick Fix Adhesive
Loctite
âQuicktite Super
Glue 21309
ANAEROBIC
STRONG
SEALING
AGENT
Fixing of various threads,
bolts, screws. Fixing of
differential drive gear bolt,
Connecting of tilt steering
bolt. Fan, pulley, gear Sealing
of small gaps and flange
faces
3M
ä AAD Part No. 8730
High Strength Threadlocker
or
3M
ä AAD Part No. 8731
Medium Strength
Threadlocker
Loctite
â271,
High-Strength
Threadlocker 27100 or
27200
UNDER
COATING
AGENT
-
3M
ä AAD Part No. 8883
Rubberized Undercoating
Aerosol or
3M
ä AAD Part No. 8864
Body Schutz Undercoating
(qt)
Permatex
â Heavy-Duty
Undercoating 81833
APPLICATION
3M
ä NO.
LOCTITE
â/
PERMATEX
âNO.
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