Mitsubishi Montero (2002-2004). Manual — part 194
MAINTENANCE SERVICE
TSB Revision
GENERAL <BODY AND CHASSIS>
00-45
(2) By referring to the section on coolant, select an
appropriate concentration for safe operating temperature
within the range of 30 to 60%. Refill the system with a
high quality ethylene glycol antifreeze at the selected
concentration. A convenient mixture is a 50% water and
50% antifreeze solution [freezing point:
−31°C (−32.8°F)].
Pour in coolant until it overflows from the air bleed bolt
hole, and then tighten the air bleed bolt.
8. <When special tool MB991871 is used>
By referring to the section on coolant, select an appropriate
concentration for safe operating temperature within the
range of 30 to 60 %. Use special tool MB991871 to refill the
coolant. A convenient mixture is a 50 % water and 50 %
antifreeze solution [freezing point:
−31°C (−32.8 °F)].
NOTE: For how to use special tool MB991871, refer to its
manufacturer’s instructions.
Recommended antifreeze:
Long life antifreeze coolant or an equivalent
Quantity: 9.0 dm
3
(9.5 quarts)
9. Reinstall the radiator cap.
10.Start the engine and let it warm up until the thermostat
opens.
11.After repeatedly revving the engine up to 3,000 r/min several
times, then stop the engine.
12.Remove the radiator cap after the engine has become cold,
and pour in coolant up to the brim. Reinstall the cap.
CAUTION
Do not overfill the reserve tank.
13.Add coolant to the reserve tank between the "FULL" and
"LOW" mark if necessary.
15. DISC BRAKE PADS (INSPECT FOR WEAR)
M1001003200138
Check for fluid contamination and wear. Replace the complete
set of pads if defective.
Thickness of lining
Minimum limit: 2.0 mm (0.08 inch)
CAUTION
The pads for the right and left wheels should be replaced
at the same time. Never split or intermix brake pad sets. All
four pads must be replaced as a complete set.
AC203797
AB
CAUTION LABEL
AIR BLEED BOLT
14±1 N·m
120±13 in-lb
AC204032
AB
AIR HOSE
MB991871
ACX00898 AB
MAINTENANCE SERVICE
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GENERAL <BODY AND CHASSIS>
00-46
16. BRAKE HOSES (CHECK FOR
DETERIORATION OR LEAKS)
M1001003400273
Inspection of brake hoses and tubing should be included in all
brake service operations.
The hoses should be checked for:
1. Incorrect length, severe surface cracking, pulling, scuffing or
worn spots. (If the fabric casing of the hoses is exposed by
cracks or abrasion in the rubber hose cover, the hoses
should be replaced. Eventual deterioration of the hose and
possible bursting failure may occur.)
2. Incorrect installation, twisting or interference with wheel, tire
or chassis.
17. BALL JOINT AND STEERING LINKAGE
SEALS (INSPECT FOR GREASE LEAKS AND
DAMAGE)
M1001003500281
1. These components, which are permanently lubricated at the
factory, do not require periodic lubrication. Damaged seals
and boots should be replaced to prevent leakage or grease
contamination.
2. Inspect the dust cover and boots for proper sealing, leakage
and damage, and replace them if defective.
18. DRIVE SHAFT BOOTS (INSPECT FOR
GREASE LEAKS AND DAMAGE)
M1001003600277
1. These components, which are permanently lubricated at the
factory, do not require periodic lubrication. Damaged seals
and boots should be replaced to prevent leakage or grease
contamination.
2. Inspect the dust cover and boots for proper sealing, leakage
and damage. Replace them if defective.
MAINTENANCE SERVICE
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GENERAL <BODY AND CHASSIS>
00-47
19 FRONT AXLE AND REAR AXLE
(CONVENTIONAL DIFFERENTIAL) (INSPECT OIL
LEVEL)
M1001007100100
Remove the filler plug and inspect the oil level at the bottom of
the filler hole. If the oil level is slightly below the filler hole, the
condition is satisfactory.
20. PROPELLER SHAFT JOINTS (LUBRICATE
WITH GREASE)
M1001007300063
Lubricate the propeller shaft joints with grease.
The propeller shaft joints should be repacked with multipurpose
grease.
21. EXHAUST SYSTEM (CONNECTION PORTION
OF MUFFLER, PIPINGS AND CONVERTER HEAT
SHIELDS) (CHECK AND SERVICE AS REQUIRED)
M1001005800114
1. Check for holes and gas leaks due to damage, corrosion,
etc.
2. Check the joints and connections for looseness and gas
leaks.
3. Check the hanger rubber and brackets for damage.
ACX00856AB
FRONT DIFFERENTIAL
FILLER PLUG
ACX00857 AB
REAR DIFFERENTIAL
FILLER PLUG
ACX01798
MAINTENANCE SERVICE
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GENERAL <BODY AND CHASSIS>
00-48
22. SRS MAINTENANCE (SRS COMPONENT
CHECK-DAMAGE, FUNCTION, CONNECTION TO
WIRING HARNESS, ETC.)
M1001003700274
The SRS must be inspected by an authorized dealer 10 years
after the car manufacture date shown on the certification label
located on the left center sill.
SRS Warning Light Check
Turn the ignition key to the "ON" position. Does the "SRS"
warning light illuminate for about seven seconds, and then
remain off for at least five seconds after turning OFF? If yes,
the SRS system is functioning properly. If no, refer to GROUP
52B, Diagnosis
.
ACX00901
2000
AB
DATE OF
MANUFACTURE
CERTIFICATION LABEL
ACX01667
AT
TEMP
SRS
P
R
N
D
5
4
3
2
1
x1000r/min
2
3
4
5
6
7
8
1
AB
SRS WARNING LIGHT
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