Mitsubishi Montero (2002-2004). Manual — part 192
MAINTENANCE SERVICE
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GENERAL <BODY AND CHASSIS>
00-37
2. FUEL HOSES (CHECK CONDITION)
M1001001700137
Make sure that the hoses do not come in contact with any heat
source or moving component which might cause heat damage
or mechanical wear.
3. AIR CLEANER ELEMENT (Replace)
M1001001800286
The air cleaner element will become dirty during use, reducing
its effect. Replace it with a new one.
REPLACEMENT OF AIR CLEANER ELEMENT
1. Loosen the clamp coupling the air intake hose and the air
cleaner housing cover, and separate the air intake hose.
2. Disconnect the volume airflow sensor connector.
3. Disconnect the air cleaner housing cover clips.
4. Remove the air cleaner housing cover and replace the air
cleaner element with a new one.
5. Clamp the clips and coupling, and then connect the volume
airflow sensor connector.
4. EVAPORATIVE EMISSION SYSTEM (CHECK
FOR LEAKS AND CLOGGING) - EXCEPT
EVAPORATIVE EMISSION CANISTER
M1001001900272
If the fuel-vapor vent line is clogged or damaged, the fuel vapor
mixture will escape into the atmosphere causing excessive
emissions. Disconnect the line at both ends, and blow it clean
with compressed air. Remove the fuel tank filler tube cap from
the filler tube and check to see if there is evidence that the
packing makes improper contact to the filler tube.
5. SPARK PLUGS (Replace)
M1001002000238
CAUTION
Iridium plugs are used. Use care not to damage the iridium
and platinum tips of the plugs. Do not adjust the spark
plug gap.
1. Spark plugs must spark properly to assure proper engine
performance and reduce exhaust emission level. Therefore,
they should be replaced periodically with new ones.
Spark plug type
ACX01378
AC
MAKER
IDENTIFICATION NO.
NGK
IFR6S
DENSO
SK20PR-A8
AKX01327AB
IRIDIUM
TIP
PLATINUM
TIP
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GENERAL <BODY AND CHASSIS>
00-38
2. The new plugs should be checked for the proper gap.
Spark plug gap: 0.7
− 0.8 mm (0.028 − 0.031 inch)
3. Install the spark plugs and tighten to 25
±5 N⋅m (18±4 ft-lb).
6. IGNITION CABLES (Replace)
M1001002100020
CAUTION
When disconnecting an ignition cable, be sure to hold the
cable boot. If the cable is disconnected by pulling on the
cable, an open circuit might result.
The ignition cables should be replaced periodically with new
ones. After replacing, make sure that the ignition cables are
routed properly and fully seated.
7. TIMING BELT (REPLACE)
M1001002300024
Replace the belt with a new one according to the maintenance
schedule on
to assure proper engine performance.
For removal and installation procedures, refer to GROUP 11A,
Timing Belt
AKX00433 AB
MEASURE-
MENT
DIRECTION
PLUG GAP GAUGE
AKX00434
INCORRECT
CORRECT
AC
MAINTENANCE SERVICE
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GENERAL <BODY AND CHASSIS>
00-39
8. DRIVE BELT (FOR GENERATOR AND WATER
PUMP, POWER STEERING PUMP) (CHECK
CONDITION)
M1001002500318
Generator, Water Pump, Power Steering Pump
Drive Belt Tension Check and Adjustment
CAUTION
Perform the check after rotating the engine in the normal
direction (one revolution or more).
1. Check that the indicator mark of the auto-tensioner is
located between the marks shown as "A" on the tensioner
bracket.
2. If the mark is located out of the space "A," replace the drive
belt.
NOTE: Since the auto-tensioner is used, it is not necessary to
adjust the tension of the belt
Check of auto-tensioner
1. Run the engine at idling speed and then stop it to check
whether the drive belt is centered on the auto-tensioner
pulley.
2. Insert a1/2 inch breaker bar into the square hole on the drive
belt auto tensioner, and rotate it clockwise until the tensioner
touches the stopper.
3. Align hole B with hole A, and insert a 5.0 mm (0.20 inch)
Allen wrench to hold the tensioner. Then loosen the drive
belt, and then remove the drive belt auto tensioner.
4. Move the auto-tensioner right and left by using a 1/2 inch
breaker bar or similar tool to verify that it moves smoothly.
5. If some abnormality is found during the above mentioned
check (1) and (3), replace the auto-tensioner.
6. Install the drive belt auto tensioner with Allen wrench
inserted.
ACX00751AB
INDICATOR MARK
A
ACX01424AB
HOLE A
HOLE B
SQUARE
HOLE
CLOCKWISE
ALLEN WRENCH
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GENERAL <BODY AND CHASSIS>
00-40
7. After the drive belt has been installed, remove the Allen
wrench while holding the drive belt auto tensioner with a
socket wrench drive. Then release the drive belt auto
tensioner slowly.
8. Check for proper tension.
9. ENGINE OIL (CHANGE)
M1001002600304
Use the specified oil. (Refer to
.)
1. After warming up the engine, remove the oil filler cap.
WARNING
Use care. Oil could be hot.
2. Remove the drain plug to allow the engine oil to drain.
3. Replace the drain plug gasket with a new one, and then
tighten the drain plug to the specified torque.
NOTE: Install the drain plug gasket so it faces in the direc-
tion shown in the illustration.
Tightening torque: 39
± 5 N⋅m (29 ± 3 ft-lb)
4. Pour new engine oil in through the oil filler tube.
Engine oil capacity: 4.3 dm
3
(4.5 quarts)
[excluding oil filter 0.3 dm
3
(0.32 quart), oil cooler 0.3
dm
3
(0.32 quart)]
5. Start the engine and run it at idle for a few minutes.
6. Stop the engine and check to ensure that the engine oil level
is within the level range indicated on the dip stick.
10. ENGINE OIL FILTER (REPLACE)
M1001002700282
The quality of replacement filters varies considerably. Only high
quality filters should be used to assure most efficient service.
Genuine oil filters require that the filter is capable of withstand-
ing a pressure of 1,765 kPa (256 psi) are high quality filters and
are recommended as follows:
Mitsubishi Oil Filter Part Number:
MD352626 or equivalent
ACX01376AB
ALLEN WRENCH
ACX01795AB
DRAIN PLUG
GASKET
OIL PAN SIDE
39
±
5 N
·
m
29
±
3 ft-lb
ACX00892AB
GOOD
MAXIMUM
MINIMUM
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