Mitsubishi Montero (2002-2004). Manual — part 439
POWER STEERING GEAR BOX ASSEMBLY
TSB Revision
POWER STEERING
37A-43
>>N<< TIE ROD END/TIE ROD END JUM NUT
INSTALLATION
Screw in the tie rod end to achieve the right and left length as
illustrated. Lock with the lock nut.
NOTE: Tighten the locknut to the specified torque after install-
ing the gear box assembly onto the body and adjusting the toe-
in.
.
>>O<< GEAR MOUNT RUBBER INSTALLATION
Install the gear mount rubber on the race housing so that the
dimension shown in the illustration can be obtained.
TIE ROD END BALL JOINT DUST COVER
REPLACEMENT
M1372008200253
If the dust cover is damaged accidentally during service work,
replace the dust cover as follows:
1. Remove the clip ring and then remove the dust cover.
ACX01140AC
57 mm
(2.2 in)
JUM NUT
BELLOWS
END
ACX01168 AB
390 mm
(15.4 in)
POWER STEERING OIL PUMP ASSEMBLY
TSB Revision
POWER STEERING
37A-44
2. Apply multipurpose grease to the lip and inside of the dust
cover.
CAUTION
Do not leave grease on the threaded and the knuckle con-
necting portion (tapered portion) of the ball joint. If grease
is on those portions, wipe it off thoroughly.
3. Apply multipurpose grease on the top of the dust cover and
the ball joint stud retainer.
4. Wrap the stud screw portion of the tie rod end ball joint with
vinyl tape to install the dust cover on the tie rod end ball
joint.
5. Secure the dust cover with the clip ring.
CAUTION
To prevent grease from contacting the knuckle connection
portion (tapered portion) of the ball joint, do not compress
the dust cover before installing on the vehicle.
6. Check the dust cover for cracks or damage by pushing it
with your finger.
POWER STEERING OIL PUMP ASSEMBLY
REMOVAL AND INSTALLATION
M1372005200221
ACX01169AB
CLIP RING
DUST COVER
TAPERED
SECTION
26 mm
(1.0 in) OR
LONGER
Pre-removal Operation
• Removal of Battery and Battery Tray
• Power Steering Fluid Draining (Refer to
.)
Post-installation Operation
• Power Steering Fluid Line Bleeding (Refer to
• Installation of Battery and Battery Tray
• Drive Belt Tension Check (Refer to
AC000667
3
2
4
1
22
±
4 N
·
m
16
±
3 ft-lb
AB
57
±
7 N
·
m
42
±
5 ft-lb
22
±
4 N
·
m
16
±
3 ft-lb
REMOVAL STEPS
1. DRIVE BELT (REFER TO GROUP
2. CONNECTION OF SUCTION
HOSE
3. CONNECTION OF PRESSURE
TUBE
4. OIL PUMP ASSEMBLY
REMOVAL STEPS (Continued)
POWER STEERING OIL PUMP ASSEMBLY
TSB Revision
POWER STEERING
37A-45
DISASSEMBLY AND ASSEMBLY
M1372005400236
CAUTION
Never disassemble the terminal assembly. It cannot be reassembled.
ACX01167 AC
OIL PUMP CARTRIDGE KIT
OIL PUMP SEAL KIT
7
6
6
3
5
8
4
9
20
11
22
6
16
14
18
12
2
10
7
18
12
17
11
16
15
14
10
2
9
8
13
4
5
3
6
19
1
22
21
20
24
±
2 N
·
m
18
±
1 ft-lb
9.9
±
2.1 N
·
m
88
±
18 in-lb
35
±
4 N
·
m
26
±
3 ft-lb
44
±
5 N
·
m
32
±
4 ft-lb
37
±
2 N
·
m
27
±
2 ft-lb
28
±
2 N
·
m
20
±
2 ft-lb
OIL PUMP PULLEY AND SHAFT KIT
: GENUINE MITSUBISHI POWER STEERING FLUID
DISASSEMBLY STEPS
1. PUMP COVER
2. O-RING
3. ADAPTER RING
>>E<<
4. VANES
>>D<<
5. CAM RING
6. SNAP RING
7. PULLEY AND SHAFT
>>C<<
8. ROTOR
9. SIDE PLATE
>>A<<
10. O-RING
>>A<<
11. O-RING
>>B<<
12. OIL SEAL
DISASSEMBLY STEPS (Continued)
POWER STEERING OIL PUMP ASSEMBLY
TSB Revision
POWER STEERING
37A-46
Required Special Tools:
• MB990938: Bearing and Oil Seal Installer
• MB991203: Oil Seal and Bearing Installer
ASSEMBLY SERVICE POINTS
.
>>A<< O-RING INSTALLATION
.
13. TERMINAL ASSEMBLY
>>A<<
14. O-RING
15. INNER PLUG A
>>A<<
16. O-RING
17. INNER PLUG B
>>A<<
18. O-RING
19. INNER PLUG C
>>A<<
20. O-RING
DISASSEMBLY STEPS (Continued)
21. SUCTION CONNECTOR
>>A<<
22. O-RING
DISASSEMBLY STEPS (Continued)
NO.
ID
× WIDTH mm (in)
1
6.8
× 1.9 (0.27 × 0.07)
2
INNER PLUG A, C 12.4
× 2.6 (0.49 × 0.10)
INNER PLUG B
14.8
× 2.4 (0.58 × 0.09)
3
21
× 1.9 (0.83 × 0.07)
4
14.8
× 1.9 (0.58 × 0.07)
5
3.8
× 1.9 (0.15 × 0.07)
6
15.8
× 2.4 (0.62 × 0.09)
7
9.8
× 1.9 (0.39 × 0.07)
8
6.8
× 1.9 (0.27 × 0.07)
AC203965
SIDE PLATE
SUCTION CONNECTOR
PUMP BODY
3
1 (C)
6
5
4
7
8
AB
2 (A,B,C)
TERMINAL
ASSEMBLY
INNER PLUG
A,B,C
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