Mitsubishi Montero (2002-2004). Manual — part 221
KNUCKLE
TSB Revision
REAR AXLE
27-17
REMOVAL SERVICE POINT
.
<<A>> KNUCKLE AND TOE-CONTROL ARM/UPPER ARM
DISCONNECTION
CAUTION
• Do not remove the nut from ball joint. Loosen it and use
special tool MB991897 to avoid possible damage to ball
joint threads.
• Hang special tool MB991897 with cord to prevent it
from falling.
1. Install special tool MB991897 as shown in the figure.
2. Turn the bolt and knob as necessary to make the jaws of
special tool MB991897 parallel, tighten the bolt by hand and
confirm that the jaws are still parallel.
NOTE: When adjusting the jaws in parallel, make sure the
knob is in the position shown in the figure.
3. Tighten the bolt with a wrench to disconnect the knuckle and
toe-control arm, upper arm.
AC106820 AB
CORD
BOLT
MB991897
NUT
BALL JOINT
AC106821
KNOB
PARALLEL
BOLT
GOOD
BAD
AB
DRIVE SHAFT ASSEMBLY
TSB Revision
REAR AXLE
27-18
DRIVE SHAFT ASSEMBLY
REMOVAL AND INSTALLATION
M1271003300073
Required Special Tool:
MB990767: End Yoke Holder
REMOVAL SERVICE POINTS
.
<<A>> DRIVE SHAFT NUT REMOVAL
CAUTION
Do not apply pressure to wheel bearing by the vehicle
weight to avoid possible damage to wheel bearing before
tightening drive shaft nut fully.
.
ACX01091AB
255
±
29 N·m
188
±
21 ft-lb
152
±
25 N·m
113
±
18 ft-lb
113
±
14 N·m
84
±
10 ft-lb
3
5
4
2
1
N
REMOVAL STEPS
1. CAP
<<A>> >>B<<
2. DRIVE SHAFT NUT
3. COMPANION SHAFT AND DRIVE
SHAFT CONNECTION
<<B>> >>A<<
4. KNUCKLE AND LOWER ARM
CONNECTION
5. REAR DRIVE SHAFT ASSEMBLY
ACX00972
MB990767
AC
DRIVE SHAFT ASSEMBLY
TSB Revision
REAR AXLE
27-19
<<B>> KNUCKLE AND LOWER ARM DISCONNECTION
Position a wooden block to the lower arm as shown in the illus-
tration and use the floor jack to remove the lower arm mounting
bolt by compressing the coil spring.
INSTALLATION SERVICE POINTS
.
>>A<< KNUCKLE AND LOWER ARM CONNECTION
Position a wooden block to the lower arm as shown in the illus-
tration and use the floor jack to install the lower arm mounting
bolt by compressing the coil spring.
.
>>B<< DRIVE SHAFT NUT INSTALLATION
1. Assemble the drive shaft washer in the illustrated direction.
CAUTION
Do not apply pressure to wheel bearing by the vehicle
weight to avoid possible damage to wheel bearing before
tightening drive shaft nut fully.
2. Tighten the drive shaft nut to the torque specification with
special tool MB990767.
3. If the pin hole does not align with another, tighten the drive
shaft nut [less than 284 N
⋅m (209 ft-lb)] and find the nearest
hole then bend the split pin to fit in.
ACX01086 AB
WOODEN
BLOCK
ACX01086 AB
WOODEN
BLOCK
ACX01087AB
MB990767
WASHER
255 ± 29 N·m
188 ± 21 ft-lb
DRIVE SHAFT ASSEMBLY
TSB Revision
REAR AXLE
27-20
DISASSEMBLY AND ASSEMBLY
M1271003500099
CAUTION
Never disassemble the BJ assembly except when replacing the BJ boot.
Required Special Tool:
MB990939: Brass Bar
ACX01092 AC
10
13
12
11
2
9
1
6
8
5
7
3
4
10
12
7
3
1
2
11
13
3
7
1
2
2
9
1
6
8
5
7
3
4
2
9
1
7
3
BJ BOOT REPAIR KIT
BJ REPAIR KIT
DOJ REPAIR KIT
DOJ BOOT REPAIR KIT
N
N
N
N
DISASSEMBLY STEPS
1. DOJ BOOT BAND (LARGE)
2. DOJ BOOT BAND (SMALL)
3. CIRCLIP
4. DOJ OUTER RACE
<<A>>
5. BALLS
<<B>>
6. DOJ CAGE
7. SNAP RING
8. DOJ INNER RACE
<<C>>
9. DOJ BOOT
10. BJ BOOT BAND (LARGE)
11. BJ BOOT BAND (SMALL)
<<C>>
12. BJ BOOT
13. BJ ASSEMBLY
ASSEMBLY STEPS
13. BJ ASSEMBLY
>>A<<
12. BJ BOOT
11. BJ BOOT BAND (SMALL)
10. BJ BOOT BAND (LARGE)
>>A<<
9. DOJ BOOT
>>B<<
6. DOJ CAGE
>>B<<
8. DOJ INNER RACE
7. SNAP RING
5. BALLS
>>C<<
4. DOJ OUTER RACE
3. CIRCLIP
>>D<<
2. DOJ BOOT BAND (SMALL)
>>D<<
1. DOJ BOOT BAND (LARGE)
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