Mitsubishi Montero (2002-2004). Manual — part 220
REAR AXLE HUB ASSEMBLY
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REAR AXLE
27-13
2. Fit the dial gauge as shown in the diagram and move the
hub in the axial direction to measure the play.
Limit: 0 mm (0 inch)
3. If the play exceeds the limit, replace the rear hub assembly.
REAR AXLE HUB ASSEMBLY
REMOVAL AND INSTALLATION
M1271002000217
ACX01084
Post-installation Operation
Parking Brake Lever Stroke Adjustment (Refer to GROUP
36, On-vehicle Service
ACX01085 AC
152
±
25 N·m
113
±
18 ft-lb
255
±
29 N·m
188
±
21 ft-lb
100
±
10 N·m
74
±
7 ft-lb
113
±
14 N·m
84
±
10 ft-lb
8
133
±
14 N·m
98
±
10 ft-lb
7
11
5
2
1
3
10
4
6
9
N
REMOVAL STEPS
1. HUB CAP
<<A>> >>B<<
2. DRIVE SHAFT NUT
<<B>>
3. REAR BRAKE CALIPER
4. REAR BRAKE DISC
5. PARKING BRAKE SHOE AND
LINING ASSEMBLY (REFER TO
GROUP 36, PARKING BRAKE
DRUM
6. COMPANION SHAFT AND DRIVE
SHAFT CONNECTION
<<C>> >>A<<
7. LOWER ARM AND KNUCKLE
CONNECTION
8. REAR DRIVE SHAFT ASSEMBLY
9. ABS ROTOR PROTECTOR
10. REAR HUB ASSEMBLY
11. BACKING PLATE
REMOVAL STEPS (Continued)
REAR AXLE HUB ASSEMBLY
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REAR AXLE
27-14
Required Special Tools:
• MB990767: End Yoke Holder
• MB990998: Front Hub Remover and Installer
• MB990326: Preload Socket
REMOVAL SERVICE POINTS
.
<<A>> DRIVE SHAFT NUT REMOVAL
CAUTION
Do not apply pressure to wheel bearing by the vehicle
weight to avoid possible damage to wheel bearing before
tightening drive shaft nut fully.
.
<<B>> REAR BRAKE CALIPER REMOVAL
Suspend the rear brake caliper from the body with wire, etc. to
prevent it from falling.
.
<<C>> LOWER ARM AND KNUCKLE DISCONNECTION
Position a wooden block to the lower arm as shown in the illus-
tration and use the floor jack to remove the lower arm mounting
bolt by compressing the coil spring.
INSTALLATION SERVICE POINTS
.
>>A<< LOWER ARM AND KNUCKLE CONNECTION
Position a wooden block to the lower arm as shown in the illus-
tration and use the floor jack to install the lower arm mounting
bolt by compressing the coil spring.
.
ACX00972
MB990767
AC
ACX01086 AB
WOODEN
BLOCK
ACX01086 AB
WOODEN
BLOCK
REAR AXLE HUB ASSEMBLY
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REAR AXLE
27-15
>>B<< DRIVE SHAFT NUT INSTALLATION
1. Assemble the drive shaft washer in the illustrated direction.
CAUTION
Do not apply pressure to wheel bearing by the vehicle
weight to avoid possible damage to wheel bearing before
tightening drive shaft nut fully.
2. Tighten the drive shaft nut fully with special tool MB990767.
3. If the pin hole does not align with another, tighten the drive
shaft nut [less than 284 N
⋅m (209 ft-lb)] and find the nearest
hole then bend the split pin to fit in.
INSPECTION
M1271002100098
WHEEL BEARING ROTATION STARTING
TORQUE CHECK
1. Tighten special tool MB990998 in rear hub assembly to the
specified torque.
2. Hold the rear hub assembly in a vice using of wood blocks.
3. Measure the wheel bearing rotation torque with special tool
MB990326.
Limit: 1.76 N
⋅m (15.6 in-lb)
4. Hub rotation starting torque must be under the limit value
and the hub should rotate smoothly.
WHEEL BEARING AXIAL PLAY CHECK
1. Check the wheel bearing axial play.
Limit: 0 mm (0 inch)
2. If the wheel bearing axial play exceeds the limit value at the
specified torque of [255
± 29 N⋅m (188 ± 21ft-lb)], replace
the rear hub assembly.
ACX01087AB
MB990767
WASHER
255 ± 29 N·m
188 ± 21 ft-lb
ACX01088AB
MB990998
MB990998
255
±
29 N·m
188
±
21 ft-lb
MB990326
WOODEN BLOCK
ACX01089AB
WOODEN BLOCK
WOODEN
BLOCK
KNUCKLE
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REAR AXLE
27-16
KNUCKLE
REMOVAL AND INSTALLATION
M1271003000146
Required Special Tool:
MB991897:Ball Joint Remover
Pre-removal Operation
Rear Hub Assembly Removal (Refer to
Post-installation Operation
• Check the Dust Cover for Cracks or Damage by Pushing
it with Finger.
• Rear Hub Assembly Installation (Refer to
.)
ACX01090 AB
231
±
34 N·m
170
±
25 ft-lb
67
±
7 N·m
50
±
5 ft-lb
150
±
30 N·m
111
±
22 ft-lb
3
5
1
4
2
N
N
REMOVAL STEPS
1. VEHICLE SPEED SENSOR
<<A>>
2. KNUCKLE AND TOE-CONTROL
ARM CONNECTION
3. KNUCKLE AND TRAILING ARM
CONNECTION
<<A>>
4. KNUCKLE AND UPPER ARM
CONNECTION
5. KNUCKLE ASSEMBLY
REMOVAL STEPS (Continued)
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