Mitsubishi Montero (2002-2004). Manual — part 11

DOOR

TSB Revision

BODY

42-41

>>B<< REAR LOWER SASH INSTALLATION
Securely insert the rear lower sash into the window rear sash.

.

>>C<< DOOR INSIDE HANDLE INSTALLATION
1. Install the inside lock cable to the door inside handle as

follows:

(1) Install the inner cable end in the inside lock cable to the

clip in the door inside handle.

(2) Turn the inside lock knob to the door lock position.
(3) Install the outer cable end to the door inside handle

securely.

(4) Install the clip to the inner cable.

2. Install the inside handle rod to the door inside handle.
3. Install the door inside handle to the door.

INSPECTION

M1421007600376

FRONT DOOR LOCK ACTUATOR CHECK

Actuator Operation Check <Driver’s side>

Actuator Operation Check <Passenger’s side>

ACX00542

INNER
CABLE

OUTER
CABLE
CLIP

CLIP

INSIDE LOCK ROD

DOOR INSIDE HANDLE

AB

LEVER
POSITION

BATTERY CONNECTION

LEVER
OPERATION

At the
"LOCK"
position

• Connect terminal 6 to

the negative battery
terminal

• Connect terminal 4 to

the positive battery
terminal

The lever moves
from the "LOCK"
position to the
"UNLOCK"
position.

At the
"UNLOCK"
position

• Connect terminal 4 to

the negative battery
terminal

• Connect terminal 6 to

the positive battery
terminal

The lever moves
from the
"UNLOCK"
position to the
"LOCK" position.

LEVER
POSITION

BATTERY CONNECTION

LEVER
OPERATION

At the
"LOCK"
position

• Connect terminal 4 to

the negative battery
terminal

• Connect terminal 6 to

the positive battery
terminal

The lever moves
from the "LOCK"
position to the
"UNLOCK"
position.

At the
"UNLOCK"
position

• Connect terminal 6 to

the negative battery
terminal

• Connect terminal 4 to

the positive battery
terminal

The lever moves
from the
"UNLOCK"
position to the
"LOCK" position.

AC000039

LOCK

UNLOCK

VIEW A

VIEW B

UNLOCK

LOCK

B

<DRIVER’S SIDE>

<PASSENGER’S SIDE>

AF

A

LEVER

LEVER

DOOR

TSB Revision

BODY

42-42

Actuator Switch Check <Driver’s side>

Actuator Switch Check <Passenger’s side>

REAR DOOR LOCK ACTUATOR CHECK

Actuator Operation Check <Driver’s side>

Actuator Operation Check <Passenger’s side>

SWITCH
POSITION

TESTER
CONNECTION

SPECIFIED
CONDITION

LOCK

1

− 3

Less than 2 ohms

UNLOCK

1

− 2

SWITCH
POSITION

TESTER
CONNECTION

SPECIFIED
CONDITION

LOCK

2

− 3

Open circuit

UNLOCK

Less than 2 ohms

LEVER
POSITION

BATTERY CONNECTION

LEVER
OPERATION

At the
"LOCK"
position

• Connect terminal 3 to

the negative battery
terminal

• Connect terminal 2 to

the positive battery
terminal

The lever moves
from the "LOCK"
position to the
"UNLOCK"
position.

At the
"UNLOCK"
position

• Connect terminal 2 to

the negative battery
terminal

• Connect terminal 3 to

the positive battery
terminal

The lever moves
from the
"UNLOCK"
position to the
"LOCK" position.

LEVER
POSITION

BATTERY CONNECTION

LEVER
OPERATION

At the
"LOCK"
position

• Connect terminal 2 to

the negative battery
terminal

• Connect terminal 3 to

the positive battery
terminal

The lever moves
from the "LOCK"
position to the
"UNLOCK"
position.

At the
"UNLOCK"
position

• Connect terminal 3 to

the negative battery
terminal

• Connect terminal 2 to

the positive battery
terminal

The lever moves
from the
"UNLOCK"
position to the
"LOCK" position.

ACX02355

ACXO2356

ACX00545

A

B

LOCK

UNLOCK

VIEW A

VIEW B

UNLOCK

LOCK

<DRIVER’S SIDE>

<PASSENGER’S SIDE>

AE

LEVER

LEVER

DOOR

TSB Revision

BODY

42-43

DOOR LOCK KEY CYLINDER SWITCH CHECK

<Driver’s side>

<Passenger’s side>

CENTER DOOR LOCK SWITCH CONTINUITY
CHECK

Remove the power window switch. (Refer to

P.42-30

.)

<Driver’s side>

<Passenger’s side>

SWITCH
POSITION

TESTER
CONNECTION

SPECIFIED
CONDITION

LOCK

2

− 3

Less than 2 ohms

NEUTRAL (OFF)

1

− 2, 1 − 3, 2 − 3

Open circuit

UNLOCK

1

− 2

Less than 2 ohms

SWITCH
POSITION

TESTER
CONNECTION

SPECIFIED
CONDITION

LOCK

1

− 2

Less than 2 ohms

NEUTRAL (OFF)

1

− 2, 1 − 3, 2 − 3

Open circuit

UNLOCK

2

− 3

Less than 2 ohms

ACX02410

1

2

3

SWITCH
POSITION

TESTER
CONNECTION

SPECIFIED
CONDITION

LOCK

3

− 12

Less than 2 ohms

OFF

3

− 10, 3 − 12, 10 −

12

No Continuity

UNLOCK

3

− 10

Less than 2 ohms

SWITCH
POSITION

TESTER
CONNECTION

SPECIFIED
CONDITION

LOCK

1

− 2

Less than 2 ohms

OFF

1

− 2, 1 − 3, 2 − 3

No Continuity

UNLOCK

2

− 3

Less than 2 ohms

7

6

5

4

3

2

1

14

13

12

11

10

9

8

ACX02412

5

4

3

2

1

10

9

8

7

6

ACX02413

AC000122

<DRIVER’S SIDE>

<PASSENGER’S SIDE>

AB

DOOR

TSB Revision

BODY

42-44

WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP

REMOVAL AND INSTALLATION <FRONT DOOR>

M1423003100212

AC203989

:SECTIONAL VIEW OF
CLIP POSITION

:SECTIONAL VIEW OF
CLIP POSITION

CLIP

2

CLIP

2

1

2

3

4

5

AB

DOOR INNER OPENING
WEATHERSTRIP REMOVAL STEPS

>>B<<

1. DOOR INNER OPENING

WEATHERSTRIP

• SCUFF PLATE, CENTER PILLAR

LOWER TRIM AND COWL SIDE
TRIM (REFER TO GROUP 52A,
TRIMS

P.52A-8

.)

DOOR OUTER OPENING
WEATHERSTRIP REMOVAL
• FRONT DOOR CHECK MOUNTING

BOLT (DOOR SIDE) (REFER TO

P.42-28

.)

<<A>>

2. DOOR OUTER OPENING

WEATHERSTRIP

DOOR WINDOW GLASS
RUNCHANNEL REMOVAL STEPS
3. DOOR WINDOW GLASS

RUNCHANNEL

• FRONT DOOR TRIM (REFER TO

P.42-30

.)

>>A<<

4. DOOR BELTLINE INNER

WEATHERSTRIP

DOOR BELTLINE MOLDING REMOVAL
STEPS
5. DOOR BELTLINE MOLDING