Mitsubishi Montero (2002-2004). Manual — part 10

DOOR

TSB Revision

BODY

42-37

DOOR GLASS AND REGULATOR

REMOVAL AND INSTALLATION

M1429001300230

<FRONT DOOR>

Pre-removal Operation
• Door Trim and Waterproof Film Removal (Refer to

P.42-

30

.)

Post-installation Operation
• Door Trim and Waterproof Film Removal (Refer to

P.42-

30

.)

• Door Window Glass Adjustment (Refer to

P.42-26

.)

AC203541AB

1

2

3

4

5

6

7

7.4 – 1.4 N•m
65 – 13 in-lb

DOOR WINDOW GLASS REMOVAL
STEPS
1. DOOR BELT LINE MOLDING

ASSEMBLY

2. POWER WINDOW GLASS

RUNCHANNEL

3. DOOR WINDOW GLASS
4. GLASS HOLDER

FRONT WINDOW REGULATOR
ASSEMBLY REMOVAL STEPS
5. POWER WINDOW REGULATOR

AND MOTOR ASSEMBLY

6. POWER WINDOW MOTOR

ASSEMBLY

7. POWER WINDOW REGULATOR

ASSEMBLY

DOOR

TSB Revision

BODY

42-38

<REAR DOOR>

REMOVAL SERVICE POINT

.

<<A>> DOOR CENTER SASH REMOVAL (REAR DOOR)
1. Remove the door outer opening weatherstrip from the door

center sash section only.

2. Remove the mounting screw for the door center sash, and

remove the door center sash from the door panel.

Pre-removal Operation
• Door Trim and Waterproof Film Removal (Refer to

P.42-

30

.)

Post-installation Operation
• Door Trim and Waterproof Film Installation (Refer to

P.42-

30

.)

• Door Window Glass Adjustment (Refer to

P.42-26

.)

AC203542

1

2

3

4

5

6

7

8

9

10

7.4 – 1.4 N•m
65 – 13 in-lb

AB

REMOVAL STEPS
1. DOOR BELTLINE MOLDING

ASSEMBLY

2. DOOR WINDOW GLASS

RUNCHANNEL

<<A>>

3. DOOR CENTER SASH
4. REAR DOOR WINDOW GLASS
5. DOOR GLASS HOLDER
6. POWER WINDOW REGULATOR

AND MOTOR ASSEMBLY

7. POWER WINDOW MOTOR

ASSEMBLY

8. POWER WINDOW REGULATOR

ASSEMBLY

9. STATIONARY WINDOW GLASS
10. STATIONARY WINDOW

WEATHERSTRIP

REMOVAL STEPS (Continued)

ACX00527

DOOR OUTER OPENING
WEATHERSTRIP

CENTER SASH

AB

DOOR

TSB Revision

BODY

42-39

INSPECTION

M1421007600365

POWER WINDOW RELAY CONTINUITY CHECK

POWER WINDOW MOTOR CHECK

1. Connect a battery directly to the motor terminals and check

that the motor runs smoothly.

2. Check that the motor runs in the opposite direction when the

battery is connected with the polarity reversed.

3. If defect is found, replace the window regulator as an

assembly.

BATTERY
CONNECTION

TESTER
CONNECTION

SPECIFIED
CONDITION

Not applied

4

− 5

Open circuit

• Connect

terminal 1 to the
negative battery
terminal

• Connect

terminal 3 to the
positive battery
terminal

Less than 2 ohms

1

2 3

4

5

1

3

4

5

ACX01544

ACX02285

AC000413

JUNCTION BLOCK (FRONT VIEW)

POWER WINDOW RELAY

AB

DOOR

TSB Revision

BODY

42-40

DOOR HANDLE AND LATCH

REMOVAL AND INSTALLATION

M1423004600243

INSTALLATION SERVICE POINT

.

>>A<< DOOR CHECK INSTALLATION
Install the door check so that the identification mark faces
upwards.

.

Pre-removal Operation
• Door Trim Removal (Refer to

P.42-30

.)

Post-installation Operation
• Door Inside Handle Play Check (Refer to

P.42-27

.)

• Door Outside Handle Play Check (Refer to

P.42-27

.)

• Door Trim Installation (Refer to

P.42-30

.)

• Door Fit Adjustment (Refer to

P.42-26

.)

AC204109

5.9 – 1.0 N•m
52 – 9 in-lb

5.9 – 1.0 N•m
52 – 9 in-lb

1

2

3

4

5

6

7

5

6

7

2

1

AB

<FRONT DOOR>

<REAR DOOR>

DOOR HANDLE AND DOOR LATCH
ASSEMBLY REMOVAL STEPS

>>C<<

1. DOOR INSIDE HANDLE
• WATERPROOF FILM (REFER TO

P.42-30

.)

2. DOOR OUTSIDE HANDLE
3. DOOR LOCK KEY CYLINDER

>>B<<

4. REAR LOWER SASH

5. DOOR LATCH ASSEMBLY
6. LINK ASSEMBLY
DOOR CHECK REMOVAL STEPS
• WATERPROOF FILM (REFER TO

P.42-30

.)

>>A<<

7. DOOR CHECK

DOOR HANDLE AND DOOR LATCH
ASSEMBLY REMOVAL STEPS

ITEM

IDENTIFICATION
MARK

Front Door

Left door

20L

Right door

20R

Rear Door

Left door

26L

Right door

26R

ACX00541

IDENTIFICATION
MARK

AB