Mitsubishi Pajero Pinin. Manual — part 276

BODY –

Door

42-30

DOOR HANDLE AND LATCH

REMOVAL AND INSTALLATION

Pre-removal Operation
Door Trim Removal (Refer to P.42-23.)

Post-installation Operation

D

Door Inside Handle Play Check (Refer to P.42-21.)

D

Door Outside Handle Play Check (Refer to P.42-20.)

D

Door Trim Installation (Refer to P.42-23.)

6 Nm

4

3

5

2

1

6

12 Nm

Door handle and door latch
assembly removal steps

"

C

A

1. Door inside handle

D

Waterproof film (Refer to P.42-23.)

2. Door outside handle
3. Door lock key cylinder

"

B

A

4. Rear lower sash
5. Door latch assembly

Door check removal steps

D

Waterproof film (Refer to P.42-23.)

"

A

A

6. Door check

INSTALLATION SERVICE POINTS

"

A

A

DOOR CHECK INSTALLATION

Install with the following identification marks upward.

Items

Identification mark

Left door

21L

Right door

21R

Identification mark

BODY –

Door

42-31

"

B

A

REAR LOWER SASH INSTALLATION

Be sure to install the rear lower sash to the window rear sash
(at door) securely.

"

C

A

DOOR INSIDE HANDLE INSTALLATION

1.

Install the inside lock cable to the door inside handle as
follows:
(1) Install the inner cable end in the inside lock cable

to the clip in the door inside handle.

(2) Turn the inside lock knob to the door lock position.
(3) Install the outer cable end to the door inside handle

securely.

(4) Install the clip to the inner cable.

2.

Install the inside handle rod to the door inside handle.

3.

Install the door inside handle to the door.

INSPECTION

DOOR LOCK ACTUATOR CHECK

<Left side>

Rod position

Terminal No.

Rod operation

4

6

LOCK

LOCK to UNLOCK

UNLOCK

UNLOCK to LOCK

<Right side>

Rod position

Terminal No.

Rod operation

1

2

3

4

6

LOCK

LOCK to UNLOCK

UNLOCK

UNLOCK to LOCK

LOCK

UNLOCK

DOOR LOCK KEY CYLINDER SWITCH CONTINUITY
CHECK <Vehicles with central door locking system>

Passenger’s side only

Switch
position

Terminal No.

position

1

2

3

LOCK

Neutral (OFF)

UNLOCK

Outer
cable end

Inner cable

Clip

Door inside handle

Inside handle rod

View A

Unlock

View B

Unlock

Lock

A

B

Lock

<Left side>

<Right side>

BODY –

Door

BODY –

Door

42-32

WINDOW GLASS RUNCHANNEL AND DOOR OPENING
WHETHERSTRIP

REMOVAL AND INSTALLATION

Sectional view of
clip position

Sectional view of
clip position

5

4

3

2

1

2

Door inner opening weatherstrip
removal steps

D

Scuff plate (Refer to GROUP 52A.)

D

Cowl side trim (Refer to GROUP 52A.)

D

Center pillar lower trim (Refer to
GROUP 52A.)

1. Door inner opening weatherstrip

Door outer opening weatherstrip
removal

A

A

"

2. Door outer opening weatherstrip

Door window glass runchannel
removal steps

3. Door window glass runchannel
4. Door window glass lower

runchannel

Door beltline moulding removal
steps

D

Outside rear view mirror (Refer to
GROUP 51.)

5. Door beltline moulding

REMOVAL SERVICE POINT

A

A

"

DOOR OUTER OPENING WEATHERSTRIP
REMOVAL

Make a tool as shown and remove the door opening
weatherstrip

.

15 mm

4 mm

8 mm

Thickness
1mm

BODY –

Back Door

42-33

BACK DOOR

SERVICE SPECIFICATION

Item

Standard value

Back door handle play mm

2.0 – 8.0

SEALANT

Item

Specified sealant

Remark

Waterproof film

3M ATD Part No. 8625 or equivalent

Ribbon sealer

SPECIAL TOOL

Tool

Number

Name

Use

MB990784

Ornament remover

Back door trim removal

TROUBLESHOOTING

The central door locking (back door) is controlled by the Smart Wiring System (SWS). For troublesshooting,
refer to GROUP 54B – Troubleshooting.

ON-VEHICLE SERVICE

BACK DOOR FIT ADJUSTMENT

1.

If the striker and latch mesh badly, move the striker forward
and backward or right and left to adjust.

2.

If uneven clearance is present between back door and
body, reposition the hinge and striker and/or change the
thickness of shim (change the number of shim) to adjust
the clearance.

BACK DOOR HANDLE PLAY CHECK

1.

Measure the back door handle play.

Standard value (B): 2.0 – 8.0 mm

2.

If the back door handle play is not within the standard
value, check the back door handle and door latch assembly.
Replace if necessary.

Section A – A

B

A

A