Mitsubishi Pajero Pinin. Manual — part 210
FRONT AXLE –
Special Tools/On-vehicle Service
26-5
MB990925
Brass bar
Installer adapter
Tool box
Installer bar (snap-in type)
A
C
B
Type
Tool number
O.D. mm
Type
Tool number
O.D. mm
A
MB990926
39
A
MB990933
63.5
MB990927
45
MB990934
67.5
MB990928
49.5
MB990935
71.5
MB990929
51
MB990936
75.5
MB990930
54
MB990937
79
MB990931
57
B
MB990938
–
MB990932
61
C
MB990939
–
ON-VEHICLE SERVICE
FRONT AXLE TOTAL BACKLASH CHECK
1.
Place the transmission shift lever in the neutral position,
apply the parking brake and then jack up the vehicle.
2.
Manually turn the propeller shaft clockwise as far as it
will go and make mating marks on the companion flange
dust cover and the differential carrier.
3.
Manually turn the propeller shaft anti-clockwise as far as it
will go and measure the movement of the mating marks.
Limit: 5 mm
4.
If the backlash exceeds the limit, remove the differential
carrier assembly, and then carry out the following checks.
D
Final drive gear backlash
D
Differential gear backlash
D
Play in the serrations and spline of the side gears,
drive shaft, inner shaft and drive flange
Mating marks
FRONT AXLE
–
Drive Shaft
26-6
DRIVE SHAFT
DISASSEMBLY AND REASSEMBLY
Caution
The B.J. assembly is non-serviceable and requires replacement if defective. B.J. boot can be replaced.
6
12
13
8
9 10
6
Grease: Repair kit grease
Grease: Repair kit grease
Quantity: B.J.: 85 g (40 g for joint, 45 g for boot)
D.O.J.: 85 g (50 g for joint, 35 g for boot)
Caution
The joint is filled with a special grease. Do not mix the grease with an old one or other grease.
B.J. boot repair kit
D.O.J. boot repair kit
D.O.J. repair kit
4
1
7
3
5
4
2
13
12
13
11
3
1
2
5
12
3
1
2
5
13
7
3
1
2
4
7
5
12
<RH>
<LH>
4
11
FRONT AXLE
–
Drive Shaft/Front Axle Shaft
26-7
Disassembly steps
"
B
A
1. D.O.J. boot band (small)
"
B
A
2. D.O.J. boot band (large)
3. Circlip
4. D.O.J. outer race
5. Snap ring
6. Inner race, cage, ball assembly
A
A
" "
A
A
7. D.O.J. boot
8. B.J. boot band (small)
9. B.J. boot band (large)
10. B.J. boot
11. B.J. assembly
12. Circlip
13. Dust cover
NOTE
Removal and installation service points are the same
as before.
FRONT AXLE SHAFT
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
D
Drive Shaft Removal and Installation
D
Gear Oil Draining and Refilling
4
5
88
±
10 N·m
2
6
3
1
7
9
8
Sealant:
3M ATD Part No.8661 or equivalent
(Apply to
the lip)
(Apply to the lip)
4
9
10
108
±
10 N·m
Removal steps
D
Front differential assembly and
differential mount crossmember
assembly(Refer to P.26-9)
1. Vacuum pipe assembly
2. Vacuum hose assembly
3. Front axle assembly
"
C
A
4. Oil seal
5. Snap ring
6. Front axle shaft
7. Clip
"
B
A
8. Oil seal
A
A
" "
A
A
9. Bearing
10. Front housing assembly
FRONT AXLE –
Front Axle Shaft
26-8
REMOVAL SERVICE POINT
A
A
"
BEARING REMOVAL
Install the special tool as shown in the illustration, and use
a press to drive out the bearing from the main shaft.
INSTALLATION SERVICE POINTS
"
A
A
BEARING INSTALLATION
"
B
A
OIL SEAL INSTALLATION
"
C
A
OIL SEAL INSTALLATION
MB990673
MB990663
MB990927
MB990938
MB991115
MB990938
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