Mitsubishi Pajero Pinin. Manual — part 209
26-1
FRONT AXLE
CONTENTS
GENERAL
2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outline of Change
2
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL INFORMATION
2
. . . . . . . . . . . . . . . . . .
SERVICE SPECIFICATIONS
3
. . . . . . . . . . . . . . . . .
LUBRICANT
3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIAL TOOLS
4
. . . . . . . . . . . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE
5
. . . . . . . . . . . . . . . . . . . . .
Front Axle Total Backlash Check
5
. . . . . . . . . . . . . . .
DRIVE SHAFT
6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT AXLE SHAFT
7
. . . . . . . . . . . . . . . . . . . . . .
DIFFERENTIAL CARRIER
9
. . . . . . . . . . . . . . . . . .
VACUUM PIPES
13
. . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT AXLE –
General/General Information
26-2
GENERAL
OUTLINE OF CHANGE
The following service procedures have been established due to the addition of the vehicles with 1800-MPI
engine. Other service procedures are the same as before.
GENERAL INFORMATION
FRONT AXLE
Item
1800-MPI
Drive shaft
Shaft length*
Shaft diameter
mm
Right side
316
24
mm
Left side
435
24
Front axle shaft
Shaft length
Shaft diameter mm
389
25
Bearing (O.D.
I.D.) mm
62
35
NOTE
*: shows the distance between the centres of the joints.
FRONT DIFFERENTIAL
Item
1800-MPI
Reduction ratio
4.636*
1
, 5.111*
2
Number of teeth
Drive gear
51*
1
, 46*
2
Drive pinion
11*
1
, 9*
2
Bearing (O.D.
I.D.) mm
Side
72.0
35.0
Front
62.0
25.0
Rear
72.0
35.0
NOTE
*
1
: M/T
*
2
: A/T
FRONT AXLE –
General Information/Service Specifications/Lubricant
26-3
CONSTRUCTION DIAGRAM
Front differential
Front axle assembly
Differential mount
bracket (LH)
Differential mount
crossmember
Drive shaft (LH)
Drive shaft (RH)
SERVICE SPECIFICATIONS
Items
Standard value
Limit
Drive pinion turning
torque N·m
Without oil seal
When replacing
(with anti-rust agent)
0.88 – 1.17
–
When replacing or reusing
(with gear oil applied)
0.39 – 0.49
–
With oil seal
When replacing
(with anti-rust agent)
0.98 – 1.27
–
When replacing or reusing
(with gear oil applied)
0.49 – 0.58
–
LUBRICANT
Items
Specified lubricants
Quantity
D.O.J./B.J.
Repair kit grease
85 g
FRONT AXLE –
Special Tools
26-4
SPECIAL TOOLS
Tool
Number
Name
Use
MB991115
Oil seal installer
Front axle oil seal press-fitting (Used together
with MB990938)
MB990673
Front bearing
remover
Bearing removal
MB990663
Rear axle shaft
bearing and retain-
er ring installer
Bearing installation
MB990850
End yoke holder
Companion flange removal and installation
A
B
MB990835
A: MB990836
B: MB990392
Dummy pinion set
A: Drive
pinion gauge
assembly
B: Cylinder gauge
D
Drive pinion rotation starting torque check
D
Drive pinion height measurement
MB990326
Pre-load socket
Drive pinion turning torque measurement
MB990829
Pinion and
side
bearing installer
D
Drive pinion rear bearing inner race
pressing-in
D
Side bearing inner race pressing-in
MB990727
Oil seal installer
Drive pinion oil seal pressing-in
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