Mitsubishi Pajero Pinin. Manual — part 167
CLUTCH
Click on the applicable bookmark to selected the required model year
21-1
CLUTCH
CONTENTS
GENERAL INFORMATION
2
. . . . . . . . . . . . . . . . . .
SERVICE SPECIFICATIONS
2
. . . . . . . . . . . . . . . . .
LUBRICANTS
2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE
2
. . . . . . . . . . . . . . . . . . . . .
Clutch Pedal Inspection and Adjustment
2
. . . . . . . .
Bleeding
3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLUTCH PEDAL
4
. . . . . . . . . . . . . . . . . . . . . . . . . . .
CLUTCH CONTROL
5
. . . . . . . . . . . . . . . . . . . . . . . .
Clutch Master Cylinder
7
. . . . . . . . . . . . . . . . . . . . . . . .
CLUTCH –
General Information/Service Specifications/Lubricants/On-vehicle Service
21-2
GENERAL INFORMATION
The clutch is a dry single-disc, diaphragm type;
hydraulic pressure is used for the clutch control.
SERVICE SPECIFICATIONS
Items
Standard value
Clutch pedal height mm
212 – 215 <L.H. drive vehicles>
202 – 205 <R.H. drive vehicles>
Clutch pedal clevis pin play mm
1 – 3
Clutch pedal free play mm
6 – 13
Distance between the clutch pedal and the toeboard
when the clutch is disengaged mm
110 or more
LUBRICANTS
Items
Specified lubricants
Quantity
Clutch fluid
Brake fluid DOT3 or DOT4
As required
Push rod assembly
Rubber grease
Release cylinder push rod
MITSUBISHI genuine grease
Part No. 0101011
ON-VEHICLE SERVICE
CLUTCH PEDAL INSPECTION AND
ADJUSTMENT
1.
Turn up the carpet, etc. under the clutch pedal.
2.
Measure the clutch pedal height and the clutch pedal clevis
pin play.
Standard value (A):
212 – 215 <L.H. drive vehicles>
202 – 205 <R.H. drive vehicles>
Standard value (B): 1 – 3 mm
Clutch pedal height
Clutch pedal clevis
pin play
A
B
CLUTCH –
On-vehicle Service
21-3
3.
If the clutch pedal height and the clutch pedal clevis pin
play are outside the standard value, turn the setting nut
to adjust them to the standard value.
Caution
Do not push in the master cylinder push rod at this
time, otherwise the clutch will not operate properly.
4.
After completing the adjustments, confirm that the clutch
pedal free play (measured at the face of the pedal pad)
and the distance between the clutch pedal (the face of
the pedal pad) and the toeboard when the clutch is
disengaged are within the standard value ranges.
Standard value (C): 6 – 13 mm
Standard value (D): 110 mm or more
5.
If the clutch pedal free play and the distance between
the clutch pedal and the toeboard when the clutch is
disengaged do not agree with the standard values, it is
probably the result of either air in the hydraulic system
or a faulty master cylinder, release cylinder or clutch. Bleed
the air, or disassemble and inspect the master cylinder,
release cylinder or clutch.
6.
Turn back the carpet, etc.
BLEEDING
Specified fluid: Brake fluid DOT 3 or DOT 4
Caution
Use the specified brake fluid. Avoid using a mixture of
the specified fluid and other fluid.
Setting nut
Clutch pedal
12 Nm
Clutch pedal free
play
C
Distance between the
clutch pedal and the
toeboard when the
clutch is disengaged
D
Clutch release cylinder
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