Mitsubishi Pajero Pinin. Manual — part 168

CLUTCH –

Clutch Pedal

21-4

CLUTCH PEDAL

REMOVAL AND INSTALLATION

Post-installation Operation
Clutch Pedal Adjustment (Refer to P.21-2.)

2

4

5

6

7

3

12 Nm

1

12 Nm

L.H. drive vehicles

R.H. drive vehicles

2

4

6

7

3

12 Nm

1

12 Nm

Removal steps

1. Snap pin
2. Clevis pin
3. Clutch master cylinder mounting nut
4. Master cylinder member mounting bolt

5. Stopper <R.H. drive vehicles>
6. Pedal pad
7. Clutch pedal assembly

CLUTCH –

Clutch Control

21-5

CLUTCH CONTROL

REMOVAL AND INSTALLATION

Pre-removal Operation
Clutch Fluid Draining

Post-installation Operation

D

Clutch Fluid Supplying

D

Clutch Line Bleeding (Refer to P.21-3.)

D

Clutch Pedal Adjustment (Refer to P.21-2.)

<L.H. drive vehicles>

Release cylinder
push rod

Release fork

7

6

8

4

5

2

1

3

9

12 Nm

Specified grease:

MITSUBISHI genuine
grease Part No. 0101011

15 Nm

11, 13

5 Nm

19 Nm

13 Nm

13

5

10

11

12

13

20 – 25 Nm

12 Nm

5 Nm

Clutch master cylinder assembly
removal steps

1. Clevis pin
2. Clutch pipe connection
3. Breather hose connection
4. Clutch master cylinder assembly
5. Sealer

Reservoir tank removal steps

3. Breather hose connection
5. Bolt
6. Reservoir bracket

7. Reservoir tank
8. Breather hose

Clutch release cylinder assembly
removal steps

9. Clutch pipe connection

10. Clutch release cylinder assembly

Clutch line removal steps

11. Clutch pipe

12. Bracket
13. Clutch hose

CLUTCH –

Clutch Control

21-6

<R.H. drive vehicles>

Release
cylinder
push rod

Release fork

1

2

3

4

5

9

7

12 Nm

8

Specified grease:

MITSUBISHI genuine
grease Part No. 0101011

15 Nm

7

6

19 Nm

5 Nm

7

20 – 25 Nm

12 Nm

Clutch master cylinder assembly
removal steps

1. Clevis pin
2. Clutch pipe connection
3. Clutch master cylinder assembly
4. Sealer

Clutch release cylinder assembly
removal steps

5. Clutch pipe connection
6. Clutch release cylinder assembly

Clutch line removal steps

7. Clutch pipe
8. Bracket
9. Clutch hose

CLUTCH –

Clutch Control

21-7

DISASSEMBLY AND REASSEMBLY

CLUTCH MASTER CYLINDER

Caution
Do not disassemble piston assembly.

1

4

5

6

2

8

2

2

3

4

Grease: Rubber grease

Clutch fluid:
Brake fluid DOT3 or DOT4

Piston repair kit

9

9

7

12 Nm

1

2

3

10

7

11

9

Disassembly steps

1. Piston stopper ring
2. Piston assembly

"

A

A

3. Push rod assembly
4. Boot
5. Nipple <L.H. drive vehicles>
6. Reservoir cap <R.H. drive vehicles>
7. Spring pin

8. Reservoir tank <R.H. drive vehicles>
9. Seal

10. Master cylinder body <L.H. drive

vehicles>

11. Master cylinder body <R.H. drive

vehicles>

INSTALLATION SERVICE POINT

"

A

A

PUSH ROD ASSEMBLY INSTALLATION

Set the length of the push rod assembly to the shown dimension
to make the adjustment of clutch pedal easier.

<L.H. drive vehicles> 103 mm
<R.H. drive vehicles> 126 mm